Forged Pipe Fittings, are commonly used to change the direction in piping, thereby changing the direction of the water flow. Our entire range of forged carbon steel fittings, forged steel pipe fittings, forged alloy steel pipe fittings, thread and socket weld, 3000 fitting are appreciated for high durability, dimensional accuracy, smooth finish, leak proof and corrosion resistant features. We guarantee lowest prices for high quality carbon steel forged fittings in India. Each Carbon Steel Forged Fittings of our range is quality checked by our quality team on every stage of production to deliver the clients defect free best quality products. Metallica supplies more than 300 forged fittings components for the clients from automotive, trucks, railway, construction and other industries. We could manufacture different size and shapes forged fittings by open die forging, closed die forging and drop forging. Our stainless steel and carbon steel ANSI Forged Fittings are available for 2000lbs, 3000lbs, 6000lbs, 9000lbs Socket Weld as well as Threaded End – NPT, PT or other types, mainly in stainless steel 304/304L & 316/316L and carbon steel from 1/8″ (DN6) up to 4″ (DN100). In addition to this, our Pipe Fittings, Forged Fittings, Stainless Fittings, Carbon Steel Forged Fittings, Steel Fittings, Elbow Fittings, Weld Fittings, High Pressure Fittings, Thread Fittings, socket weld, 3000 fitting are in compliance with the set industry standards like ASTM/ASME A/SA 182, ASTM/ASME A/SA 312, ASTM/ASME A/SA 403, ASTM/ASME A/SA 105, ASTM/ASME A/SA 350 LF2, ASTM/ASME A/SA 106, ASTM/ASME A/SA 234. Socket weld material is significantly more popular then threaded since most applications call for completely sealing off a line and eliminating all possibility of leakage. Nowadays forged components were widely applied to the vehicles and equipment which have the strict requirements for the products quality. Metallica could manufacture different types and shapes of forging components. The common forged materials are carbon steel, stainless steel, alloy steel. According to the different demands of forged components,we could use the open die forging, closed die forging or drop forging processes. Metallica provides the value added services, such as the heat treating, cutting, machining, painting and assembly. Metallica makes it easy for you to source top quality carbon steel forged fittings at the lowest prices in India. We specialize in providing deliveries to your factory directly from our warehouse or our principal suppliers.

Carbon Steel Forged Fittings Manufacturer, Wholesaler, Dealer, Supplier and Distributor In India and Abroad
  • As one of the largest manufacturer of Carbon Steel Forged Fittings, we have over 6000 tons in stock

  • Carbon Steel Forged Fittings Available at around Rs. 180/KG for Sale in India.

  • Our Annual Sales Volume for Carbon Steel Forged Fittings is Over 25,000 tons in India and Overseas.

  • Carbon Steel Pipes and Tubes, are Sold with Complete Range of Related Pipe Fittings and Flanges

  • On-Time Delivery with Quality Assurance and Price Guarantee for Steel Forged Fittings

  • Email Us on sales@metallicametals.com | Call Us On +918928722715.

Metallica is a private enterprise for manufacturing steel pipe products such as square pipes, rectangular pipes, pre-galvanized square pipe, round pipe, erw steel pipe, spiral steel pipe, and hot dipped galvanized steel pipe in India. All our carbon steel products are supplied with 3.1 specific test certificates, according to EN 10204. Certification according to 3.2 can be agreed at the time of ordering.

Types of Carbon Steel Forged Fittings

  • Elbow
  • Reducer
  • Tee type
  • Cross type
  • Coupling
  • Unions
  • Adaptors
  • Olet
  • Plug
  • Cap
  • Valve

Stock Range of Carbon Steel Forged Fittings

Product Carbon Steel Forged Fittings
Type Pipe Union, Cross, Elbow, Tee, Half Coupling, Full Coupling, Branch Outlets, Forged Plug, Hexagon Bushing
Connection Thread/NPT (M/F), Socket Weld, Screwed
Applications Oil and Gas Industry, Chemical Industry, Electric Power, Shipping
Pressure Rating 2000#, 3000#, 6000#, 9000# or 2000LB, 3000LB, 6000LB, 9000LB
Type Pipe Union, Cross, Elbow, Street Elbow, Tee, Half Coupling, Full Coupling, Branch Outlets, Forged Plug, Hexagon Bushing, Plugs, Inserts, Caps
Process method Forged, CNC Machined
Materials Grades ASTM/ASME SA/A182 F304, F304L, F316, F316L, F321, F321H, F347, F347H
Standards: ASME/ANSI B16.11, MSS SP 83, MSS SP 97, MSS SP 95
Forged Size
  • Ring: OD up to 2000 mm, High to 500 mm or as per drawing.
  • Flange: NPS 1/2″ to 48″ or as per drawing.
  • Fitting: NPS 1/2″ to 48″ or as per drawing
  • Disc & Block: as per the request
  • Forged Fitting: 1/2”- 4”
Condition Anneal, Normalize, Normalize+Temper, Quench+ Temper, as requirements
Inspection Testing Mechanical Test, Hardness Test, Inter-granular corrosion Test, Ultrasonic Test, PT, MT, Hydraulic Test, or as required
Certificate EN 1024 3.1/ 3.1B/ 3.2, PED, DNV, TUV.
Packing Wooden case/ Steel framed plywood case/ simple packing.
Delivery Time By mutual agreement.
We also can provide High quality Special Alloys forgings as well as non-standards forgings.

What are Forged Fittings?

Forged Pipe Fittings, are commonly used to change the direction in piping, thereby changing the direction of the water flow. On forged steel fittings, it is important to have uniformity of the walls of the fitting, as well as crisp threading to prevent stoppage in flow through the system. Forged Pipe Fittings (Socket Weld and Threaded) are made in accordance to ASME B16.11, MSS-SP-79\ 83\ 95\97 and BS3799 standards, and are used to connect nominal bore schedule pipes and pipelines.

What are the Applications of Forged Fittings?

The applications range from chemical, petro chemical, power generation and OEM manufacturing industry as well other applications where vibration, high pressure or extremely corrosive conditions exist, oil and gas industry, chemical industry and shipping.

What are the Advantages of Forged Fittings?

  • Generally tougher than alternatives
  • Will handle impact better than castings
  • The nature of forging excludes the occurrence of porosity, shrinkage, cavities and cold pour issues.
  • The tight grain structure of forgings making it mechanically strong. There is less need for expensive alloys to attain high strength components.
  • The tight grain structure offers great wear resistance without the need to make products “superhard” We have found that, on a blank HRC 38-42 forged grinder insert wear/wash is about the same as a high alloy HRC 46-50 cast grinder insert. The difference being a HRC 46-50 casting does not have the ductility to handle high impact grinding.

What is the Manufacturing Process for Forged Fittings?

Forged Fittings are manufactured from Seamless Pipe and from Welded Pipe with filler material (ERW & EFW pipes cannot be used to manufactured fittings). large diameter fittings are manufactured from Plate. There are various Forged Pipe Fittings Manufacturing Process that used to manufactured Elbow, Tee, Reducers and other pipe fittings.

  • Mandrel Method – Hot forming or Extrusion Method
  • Hydraulic Bulge method – Cold forming
  • UO or Single weld seam Method
  • Monaka or Double weld seam Method
  • Deep Drawing Method for caps
  • Flare Method for Stub ends

What are the Equipment used in Forged Fittings?

The equipment used to produce forged fittings varies with respect to the forging processes which can be carried out:
• The method of applying the force.
• The size.
The different types of forging equipment include:
• Hammers
• Presses
• Upsetters
• Forging Rolls
• Ring Rollers
• Swaging Machines

How to Determine Whether Forging or Casting to be Done?

  • Steel products may be manufactured either by casting or forging steel. Steel casting is the process by which a metal is heated until it reaches a liquid state and then poured into a mold that shapes the desired product. In Steel forging method, steel is physically forced into shape while remaining in a solid state – although it is frequently heated.
    • Forged parts had a 26% higher tensile strength than the cast parts. This means you can have stronger shackles at a lower part weight. The reason behind is when you melt metal to cast it, the grain size is free to expand. When it cools back to a solid, the grain structure is courser and more random, decreasing its strength.
    • Forged parts have a 37% higher fatigue strength resulting in a factor of six longer fatigue lives. This means that a forged shackle is going to last longer.
    • Cast steel only has 66% of the yield strength of forged steel. Yield strength is an indicator of what load a shackle will hold before starting to deform.
    • The forged parts had a 58% reduction in area when pulled to failure. The cast parts only had a 6% reduction in area. That means there would be much greater deformation before failure in a forged part.

What are the Strengths and Weaknesses of Forging and Casting?

Forging Casting
Strength Good Mechanical properties (yield strength, ductility, toughness)

Reliability (used for critical parts) No liquid metal treatment

Large and complex parts

High production rate

Design flexibility

Weakness Defects

1.    Laps

2.    Die unfill

3.    Die failure

4.    Piping

Shape limited when undercuts or cored sections are required.

Overall cost usually higher than casting.

Multiple steps often required.

Defects

1.    Shrinkage porosity

2.    Metallic projections

3.    Cracks, Hot tearing, Cold shuts

4.    Laps, Oxides

5.    Misruns, Insufficient volume

6.    Inclusions

Requires close process control and inspections (porosity may occur).

 

Chemical Composition Of Carbon Steel Forged Fittings

Element Composition, %
Carbon 0.35 max
Manganese 0.60-1.05
Phosphorus 0.035 max
Sulfur 0.040 max
Silicon 0.10-0.35
Copper 0.40 max (1)
Nickel 0.40 max (1)
Chromium 0.30 max (1-2)
Molybdenum 0.12 max (1-2)
Vanadium 0.08 max
(1) The sum of copper, nickel, chromium, molybdenum and vanadium shall not exceed 1.00%.
(2) The sum of chromium and molybdenum shall not exceed 0.32%.
Note:
For each reduction of 0.01% below the specified carbon maximum (0.35%), an increase of 0.06% manganese above the specified maximum (1.05%) will be permitted up to a maximum of 1.35%.

Frequently Used ASTM Grades

Material Pipes Fttg Flg Valves Bolts and Nuts
Carbon Steel A106 Gr A A234 Gr WPA A105 A216 Gr WCB A193 Gr B7
A194 Gr 2H
A106 Gr B A234 Gr WPB A105 A216 Gr WCB
A106 Gr C A234 Gr WPC A105 A216 Gr WCB
Carbon Steel
Alloy
High-Temp
A335 Gr P1 A234 Gr WP1 A182 Gr F1 A217 Gr WC1 A193 Gr B7
A194 Gr 2H
A335 Gr P11 A234 Gr WP11 A182 Gr F11 A217 Gr WC6
A335 Gr P12 A234 Gr WP12 A182 Gr F12 A217 Gr WC6
A335 Gr P22 A234 Gr WP22 A182 Gr F22 A217 Gr WC9
A335 Gr P5 A234 Gr WP5 A182 Gr F5 A217 Gr C5
A335 Gr P9 A234 Gr WP9 A182 Gr F9 A217 Gr C12
Carbon Steel
Alloy
Low-Temp
A333 Gr 6 A420 Gr WPL6 A350 Gr LF2 A352 Gr LCB A320 Gr L7
A194 Gr 7
A333 Gr 3 A420 Gr WPL3 A350 Gr LF3 A352 Gr LC3

Effects of Alloying Elements on Steel

•Manganese – strength and hardness; decreases ductility and weldability; effects hardenability of steel.
•Phosphorus – increases strength and hardness and decreases ductility and notch impact toughness of steel.
•Sulfur decreases ductility and notch impact toughness Weldability decreases. Found in the form of sulfide inclusions.
•Silicon – one of the principal deoxidizers used in steel making. In low-carbon steels, silicon is generally detrimental to surface quality.
•Copper – detrimental to hot-working steels; beneficial to corrosion resistance (Cu>0.20%).
•Nickel – ferrite strengthener; increases the hardenability and impact strength of steels.
•Molybdenum –  increases the hardenability; enhances the creep resistance of low-alloy steels.

What are the Steel Pipe Sizes?

Steel pipe sizes

Pipe size is quoted as a “Nominal Pipe Size” or NPS. The origin of the NPS numbers for smaller pipes (< NPS 12) is different to the origin for larger diameter pipes. However, all pipes of a specific NPS number have the same external or outer diameter (OD). The internal diameter will vary depending on the wall thickness of the metal. The reason for this is so that the same structural supports can be used for all piping of a specific NPS number regardless of the wall thickness.

Schedules

Steel pipe schedules are a way to describe the wall thickness of the pipe. This is a critical parameter as it is directly related to the strength of the pipe and the suitability for specific applications. A pipe schedule is a dimensionless number and is calculated based on the design formula for wall thickness, given the design pressure and allowable stress.

Examples of schedule numbers are as follows: 5, 5S, 10, 20, 30, 40, 50, 60, 80, 100, 120, 140, 160, STD, XS, and XXS—with the most common being schedules 40 and 80. As the schedule number increases, the wall thickness of the pipe increases. The schedule number of a pipe therefore defines the internal diameter, as the OD is fixed by the NPS number.

Over 10000 Tons in Stock for Carbon Steel Forged Pipe Fittings!

ISMT & Jindal Steel Pipes Dealers, Original MTR's Provided with All Materials

As one of the biggest carbon steel forged pipe fittings stockholder and supplier in India, Metallica carries inventory of over 10,000 tons in its warehouses in Mumbai, Maharashtra India. We sell our carbon steel forged products throughout India, and to international clients. We can supply our carbon steel forged pipe fittings not only in industry-standard lengths and diameters, but also in custom length and diameters.

How are Steel Pipes Certified?

Certification of Steel Pipes

Manufacturers issue a Material Test Report or Mill Test Report to validate that the product meets the chemical analysis and mechanical properties specification. The MTR will contain all relevant data to the product and will accompany the product through its lifecycle.

The following are typical parameters that may be recorded on an MTR:

  • Chemical composition including carbon content, alloys, and sulfur
  • Material size, weight, identification, and grade
  • Material heat number, which ties back to the processing batch
  • Mechanical properties like tensile strength, yield strength, and elongation

At Metallica, we will Provide you with Original MTR’s for all Carbon Steel Pipe Products! We will Send Our Test Certificates, along with Quotation