• Carbon Steel Valves Available on Sale, by India’s Largest Stockholder and Manufacturer. Metallica makes it easy for you to source top quality carbon steel valves at the lowest prices in India. We specialize in providing deliveries to your factory directly from our warehouse or our principal suppliers. Metallica provides the value added services, such as the heat treating, cutting, machining, painting and assembly.   
  • Metallica  is the production of professional valve manufacturer, main products are valve,  butterfly valve, globe valve, ball valves, check valves, etc. more than 50 kinds of 600 multiple models of specifications, all in accordance with national standards, and achieved ISO 9000 series Standard certification.We have our own export company.
  • Our annual sales volume over 70,000 tonnes in India and Worldwide, has won us the dealership and distributorship of renowned seamless (JINDAL, ISMT) and welded steel pipes manufacturing companies across the globe. Till now, our products have been exported to Southeast Asia, Middle East Area, Europe, Australia, South America, Africa, etc. With advanced quality, competitive price and sincere service, we have obtained wide trust and support from domestic and abroad customers. Your Inquiry is Highly Appreciated. Email Us on sales@metallicametals.com | Call Us On +918928722715.
Carbon Steel Valve Manufacturer, Wholesaler, Dealer, Supplier and Distributor In India and Abroad
  • As one of the largest manufacturer of Carbon Steel Valves, we have over 6000 tons in stock

  • Carbon Steel Valves Available at around Rs. 150/KG for Sale in India.

  • Our Annual Sales Volume for Carbon Steel Valves is Over 25,000 tons in India and Overseas.

  • Carbon Steel Pipes and Tubes, are Sold with Complete Range of Related Pipe Fittings and Flanges

  • On-Time Delivery with Quality Assurance and Price Guarantee for Carbon Steel Valves.

Equivalent Grades of Carbon Steel Valves

Forged Valves

ASTM A105/A105M – Standard Specification for Carbon Steel Forgings for Piping Applications

ASTM A106- Standard Specification for Seamless Carbon Steel Pipe for High-Temperature Service

Cast Valves

ASTM A216 WCB/WCC – Standard Specification for Steel Castings, Carbon, Suitable for Fusion Welding, for High-Temperature Service

ASTM A350 LF2 – Standard Specification for general Carbon steel usually supplied in the Normalised, Normalised and Tempered or
Quench and Tempered condition.

ASTM A352 LCB, LCC – Standard Specification for Steel Castings, Ferritic and Martensitic, for Pressure-Containing Parts, Suitable for Low-Temperature Service

Forged Steel Equivalent Cast Steel
Carbon Steel A181-Gr.1 A181-Gr.2
Moderate, high temp. service A105-Gr.1 A105-Gr.2 A216-WCA WCB WCC
Cold temp. service A350-LF1 A350-LF2 A352-LCB, LCC

Types of Carbon Steel Valves

Each type of carbon steel valve serves a very distinct purpose. Such valves are used in a number of industries around the world, including water management, chemical processing, and food production. Valves are quite diverse and may be classified into a number of basic types.

Valves can also be classified based on their functions:-

  1. Function
  2. End connection
  3. How it operates
  4. Types of Actuator it used.

Classification of Valves based on end connections:-

  1. Wafer and Lug end construction
  2. Screwed or threaded
  3. Flanged type ends

Classification of Valves based on actuator:-

The last way to classify the valve is, types of the actuator used to transfer the motion to operate the valve. The valve can be operated manually with the help of handwheel, lever, chain or by a gear wheel. An external power source such as an electric motor, air, hydraulic fluid or solenoid is used to operate valve from the control room. Check valve works automatically when subjected to the backflow.

  • Hydraulic
  • Pneumatic
  • Manual
  • Solenoid valve
  • Motor

 Classification of Valves based on mechanical motion:-

  1. Linear Motion Valves
  2. Rotary Motion Valves
  3. Quarter Turn Valves
Types of Valve, Butterfly Valve, Pressure Relief Valve, Ball Valve, Gate Valve, Check Valve, Globe Valve, Control Valve, Plug Valve, Diaphragm Valve, Needle Valve

Types of Valve, Butterfly Valve, Pressure Relief Valve, Ball Valve, Gate Valve, Check Valve, Globe Valve, Control Valve, Plug Valve, Diaphragm Valve, Needle Valve

Types Of Valves:

  1. Check Valve:- Check valves are commonly used for the prevention of back flow into a pipeline.
  2. Plug Valve:- A plug shaped valve that uses a tapered or cylindrical plug to stop or start the flow. Plug valve is Quarter-turn rotary motion Valve. Plug valve can be used in vacuum to high-pressure & temperature applications
  3. Pressure Relief Valve:-  Pressure Relief Valve also known as Pressure Safety Valve are used to protect equipment or piping system during an over pressure event or in the event of vacuum. This valve releases the pressure or vacuum at pre-defined set pressure.
  4. Gate Valve:- A carbon steel gate valve functions as an on/off valve. The gate or disc located inside the value is raised and then lowered while a handle is turned. Such valves are not ideally suited for regulating flow, and using them in that manner could result in damage to the disc mechanism. Two styles of gate valves are available: rising stem and non-rising stem. Gate valves are used in almost all fluid services such as air, fuel gas, feed water, steam, lube oil, hydrocarbon, and all most any services.
  5. Knife Valve:- Knife valves are actually similar in nature to gate valves. The main difference is that a knife valve is more compact than a gate valve.
  6. Butterfly Valve:- Butterfly valve is a quarter-turn rotary motion valve, used to stop, regulate, and start the flow.
  7. Ball Valve:- Ball valves are typically used as a type of on/off control without incurring a drop in pressure. These types of valves are ideally suited for situations requiring a quick shut-off. A 90-degree turn can complete a shut-off with this valve, as opposed to the multiple turns that would typically be necessary for manual valves.
  8. Disc Check Valve:- Disc check valves, also called as non-return valves allow the flow to pass through them in only one direction and stop the flow in reverse direction. Because of this unique directional property, disc check valves are essentially used for some critical applications in the steam systems. There are 4 major types:-
    • Diaphragm Valve:- In situations in which flow needs to be controlled with the movement of a diaphragm, a diaphragm valve is commonly used.
    • Lift Check Valve:- Lift check valves work simply on the principle of gravity.
    • Swing Check Valve:- In this kind of check valve, the disc or the closing element swings around a point to which it is hinged.
    • Spring loaded Check Valve:- In this kind of check valves, tight shut-off it provided using a spring.
  9. Globe Valve:- Globe valve is used to stop, start, and regulate the fluid flow. Globe Valves are used in the systems where flow control is required and leak tightness is also necessary. Globe valve provides better shut off as compared to gate valve and it is costlier than gate valve.
  10. Needle Valve:- Needle valves are similar to a globe valve in design with the biggest difference that is the sharp-pointed conical disc and matching seat. Needle valves are designed to give very accurate control of flow in small diameter piping systems.
  11. Pinch Valve:- Pinch valves consist of a plastic tube/sleeve which is made up of reinforced elastomers. The sealing/ closing action is achieved by throttling or pinching this sleeve/tube. Pinch valves are best suited for handling slurries and fluids having suspended solids. Pinch valves offer many benefits over the other types of valves. They can be used for handling corrosive fluids as there is no contact between the fluid carried and the actual valve mechanism. Generally, pinch valves are suitable for low pressure applications. When used with abrasive slurries, they should be used as on-off valves; if used for throttling purposes, the sleeve will get worn out.

Chemical Composition of ASTM A216 Carbon Steel Valve

Composition, % max
Grade C, max % Mn, max % P, max % S, max % Si, max %
WCA UNS J02502 0.25 (1) 0.70 (1) 0.04 0.045 0.6
WCB UNS J03002 0.30 (2) 1.00 (2) 0.04 0.045 0.6
WCC UNS J02503 0.25 (3) 1.20 (3) 0.04 0.045 0.6

Mechanical Composition of Carbon Steel Valve

Minimum Steel Mechanical Properties Modulus Approximate
ASTM CAST GRADE Tensile strength
(psi)
Yield strength
(psi min)
Elongation
(at 2 inches)
Reduction of Area (%)    
ASTM A216 Grade WCB 70,000 36,000 22 35 27.9 137-1 87
ASTM A352 Grade LCB 65,000 35,000 24 35 27.9 137-1 87
ASTM A217 Grade C5 90,000 60,000 18 35 27.4 241 Max.
ASTM A217 Grade WC1 65,000 35,000 24 35 29.9 215 Max.
ASTM A217 Grade WC6 70,000 40,000 20 35 29.9 215 Max.
ASTM A217 Grade WC9 70,000 40,000 20 35 29.9 241 Max.
ASTM A352 Grade LC3 65,000 40,000 24 35 27.9 137
ASTM A217 Grade C12 90,000 60,000 18 35 27.4 180-240
ASTM A351 Grade CF-8 65,000 28,000 35 28 140
ASTM A351 Grade CF-8M 70,000 30,000 30 28.3 156-170
ASTM A126 Class B 31,000 160-220
ASTM A126 Class C 41,000 160-220
ASTM A395 Type 60-45-15 60,000 45,000 15 23-26 143-207
ASTM A439 Type D-2B 58,000 30,000 7 148-211
ASTM B62 30,000 14,000 20 17 13.5 55-65*
ASTM B143 Alloy 1A 40,000 18,000 20 20 15 75-85*
ASTM B147 Alloy 8A 65,000 25,000 20 20 15.4 98*
ASTM B148 Alloy 9C 75,000 30,000 12 min. 12 17 150
(Weldable Grade) 65,000 32,500 25 23 120-170
ASTM A494 (Hastelloy B) 72,000 46,000 6
ASTM A494 (Hastelloy C) 72,000 46,000 4
Stellite No. 6 121,000 64,000 01.feb 30.4
ASTM B211 Alloy 20911-T3 44,000 36,000 15 10.2 95
ASTM B16 1/2 Hard 45,000 15,000 7 50 14
ASTM B21 Alloy 464 60,000 27,000 22 55
AISI 12L 14 79,000 71,000 16 52 163
ASTM A108 Grade 1018 69,000 48,000 38 62 143
(Suitable for ASTM A193 Grade B7 bolt material) 135,000 115,000 22 63 29.9 255
ASTM A276 Type 302 85,000 35,000 60 70 28 150
ASTM A276 Type 304 85,000 35,000 60 70 149
ASTM A276 Type 316 80,000 30,000 60 70 28 149
ASTM A276 Type 316L 81,000 34,000 55 146
ASTM A276 Type 410 75,000 40,000 35 70 29 155
ASTM A461 Grade 630 135,000 105,000 16 50 29 275-345
Alloy K500 (K Monel) 100,000 70,000 35 26 175-260
ASTM B335 (Hastelloy B) 100,000 46,000 30
ASTM B336 (Hastelloy C) 100,000 46,000 20

What is a Valve?

valve is a device that regulates, directs or controls the flow of a fluid (gases, liquids, fluidized solids, or slurries) by opening, closing, or partially obstructing various passageways. Valves are technically fittings, but are usually discussed as a separate category. In an open valve, fluid flows in a direction from higher pressure to lower pressure. Valves are essential components of a piping system that conveys liquids, gases, vapors, slurries etc..

Functions of a Carbon Steel Valve

  1. Stopping and starting a fluid flow
  2. Relieve pressure or create vacuum in the piping system
  3. Regulating a flow or pressure within the piping system
  4. Throttling the fluid flow
  5. Controlling the direction of a fluid flow

Product Specification of a Carbon Steel Valve

Product Carbon Steel Valves
Standards API 598/BS EN 12266-1, ASME B 16.10,Sizes available on request API 600/BS1414, 1/8 to 1”, ASME B 16.34, ASME B 16.5,ASME B 16.25, ASTM A105/A105N, ASTM A216 WCB/WCC, ASTM A350 LF2, ASTM A352 LCB, LCC
Sizes Sizes available on request,1/8 to 1”
Working Pressure Valves are also available which could handle higher pressure,Up to 6000 PSIG
End Connection BSPT, Male and Female NPT, Male to Female, Socket Weld (SW) or Dual Ferrule Tube Connections, Female to Female
Temperature Rating (232C)/Grafoil 700 F(371C),PTFE 450F
Pressure rating 150#,300#,600#,800#,1500#
Operating Mechanisms Outside Screw & Yoke, Rising Stem, Non Rising Stem

What is Forged Valve? What is Cast Valve? Difference Between Forged Valve and Cast Valve

All valves are indispensable parts of any industrial system, but not all valves are created in the same way. For example, some valves are forged and other valves are cast. Forging and casting are two of the most common ways to create high-quality valves. The biggest difference between forging vs casting valve methods is how they’re carried out.For both forged and cast valves the process begins with molten metal being poured into a mould. Shrinkage is a defect commonly shared by castings and forgings.

Forged valves are created using a forging method that involves shaping metals and alloys while they’re in their solid form. Heat and industrial-size tools deliver compressive forces to bend the metals and alloys, and dies are used to cut and shape the materials to create specific valves. Forging can be performed in most temperatures depending on the metals used.

  • Companies don’t have to worry about wasted materials. Since forged valves are shaped into one solid piece, little effort is needed to rework the material to achieve the proper shape and size.
  • Forged valves have a reputation for being strong, which make them ideal for handling high-pressure and high-temperature systems.
  • Increase in impact and overall strength.
  • Forging can create valves with less wall thickness.
  • Forged valves can be heated and cooled more quickly, which allows them to adequately handle the stresses of systems that continuously cycle through start-up and phase-down processes.
  • Forging boosts its resistance to common issues such as cracks, shrinkage, and porosity.

Unlike forging, Casting uses the liquid form of metal to create valves. These metals are melted into a molten liquid and poured into various molds. Once the liquid cools and solidifies, it’s broken out of or ejected from the mold.

  • It can create valves with complex shapes, patterns, and sizes with more intricate parts.
  • Great cost-effective solution for many companies. It allows you to make valves using more types of metals and alloys.
  • Casting valves provides an easier and less time-consuming way to make replacement parts when a system’s current valves break down and deteriorate.
  • It doesn’t require as much labor as forging valves, casting helps to reduce machining costs, especially when creating valves of complex shapes.
Material Group Forged Grade Equivalent Cast Grade
Carbon Steel A181-Gr.1 A181-Gr.2
Moderate, high temp. service A105-Gr.1 A105-Gr.2 A216-WCA WCB WCC
Cold temp. service A350-LF1 A350-LF2 A352-LCB, LCC
Carbon -1/2 Moly Alloy Steel
High Temp Service A182-F1 A217-WC1
Cold Temp Service A352-LC1
1/2Cr-1/2Mo Alloy Steel A182-F2
1/2Cr-1/2Mo-1 Alloy Steel A217-WC4
3/4Cr-1 Mo-3/4NI Alloy Steel A217-WC5
1Cr-1/2Mo Alloy Steel A182-F12
1Cr-1 Mo-Vd Alloy Steel A404-F24 A389-C24
1-1/4Cr-1/2Mo Alloy Steel A182-F11 A217-WC6
1-1/4Cr-1/2Mo-Vd Alloy Steel A389-C23
2-1/4Cr-1/2Mo-Vd Alloy Steel A182-F22 A217-WC9
3Cr-1 Mo Alloy Steel A182-F21
5Cr-1/2Mo Alloy Steel A182-F5
5Cr-1/2Mo-Si Alloy Steel A217-Gr.C5
7Cr-1/2Mo Alloy Steel A182-F7
9Cr-1 Mo Alloy Steel A182-F9 A217-Gr.C12
13Cr Alloy Steel A182-F6 A351-CA15
Type 304 Stainless Steel
Standard A182-F304 A351-Gr.CF8 CF8a
Low Carbon A182-F304-L A351-Gr.CF3 CF3a
High Temp Service A182-F304-H A351.Gr.CF10
Type 309 Stainless Steel
Type 310 Stainless Steel A182-F310
Type 316 Stainless Steel
Standard A182-F316 A351-Gr.CF8M
Low Carbon A182-F316-L A351-Gr.CF3M
High Temp Service A182-F316-H A351.Gr.CF10
Type 317 Stainless Steel A403-WP317
Type 321 Stainless Steel
Standard A182-F321
High Temp Service A182-F321-H
Type 347 Stainless Steel
Standard A182-F347
High Temp Service A182-F347-H A351-Gr.CF8C
Type 348 Stainless Steel
Standard A182-F348
High Temp Service A182-F348-H
20 Ni-8 Cr Alloy A182-F10
2 Nickel Alloy Steel
Low Temp Service A352-LC2

What are the Strengths and Weaknesses of Forging and Casting?

Forging Casting
Strength Good Mechanical properties (yield strength, ductility, toughness)

Reliability (used for critical parts) No liquid metal treatment

Large and complex parts

High production rate

Design flexibility

Weakness Defects

1.    Laps

2.    Die unfill

3.    Die failure

4.    Piping

Shape limited when undercuts or cored sections are required.

Overall cost usually higher than casting.

Multiple steps often required.

Defects

1.    Shrinkage porosity

2.    Metallic projections

3.    Cracks, Hot tearing, Cold shuts

4.    Laps, Oxides

5.    Misruns, Insufficient volume

6.    Inclusions

Requires close process control and inspections (porosity may occur).

 

How to Determine Whether Forging or Casting to be Done?

  • Steel products may be manufactured either by casting or forging steel. Steel casting is the process by which a metal is heated until it reaches a liquid state and then poured into a mold that shapes the desired product. In Steel forging method, steel is physically forced into shape while remaining in a solid state – although it is frequently heated.
    • Forged parts had a 26% higher tensile strength than the cast parts. This means you can have stronger shackles at a lower part weight. The reason behind is when you melt metal to cast it, the grain size is free to expand. When it cools back to a solid, the grain structure is courser and more random, decreasing its strength.
    • Forged parts have a 37% higher fatigue strength resulting in a factor of six longer fatigue lives. This means that a forged shackle is going to last longer.
    • Cast steel only has 66% of the yield strength of forged steel. Yield strength is an indicator of what load a shackle will hold before starting to deform.
    • The forged parts had a 58% reduction in area when pulled to failure. The cast parts only had a 6% reduction in area. That means there would be much greater deformation before failure in a forged part.

What are the Applications of Carbon Steel Valves?

Valves have many uses, including controlling water for irrigation, industrial uses for controlling processes, residential uses such as on/off and pressure control to dish and clothes washers and taps in the home. Even aerosols have a tiny valve built in. Valves are also used in the military and transport sectors. In HVAC ductwork and other near-atmospheric air flows, valves are instead called dampers. In compressed air systems, however, valves are used with the most common type being ball valves. Valves are found in virtually every industrial process, including water and sewage processing, mining, power generation, processing of oil, gas and petroleum, food manufacturing, chemical and plastic manufacturing and many other fields.

Valves may be operated manually, either by a handle, lever, pedal or wheel. Valves may also be automatic, driven by changes in pressure, temperature, or flow. These changes may act upon a diaphragm or a piston which in turn activates the valve, examples of this type of valve found commonly are safety valves fitted to hot water systems or boilers. More complex control systems using valves requiring automatic control based on an external input (i.e., regulating flow through a pipe to a changing set point) require an actuator. An actuator will stroke the valve depending on its input and set-up, allowing the valve to be positioned accurately, and allowing control over a variety of requirements.

What are the Pressure Ratings of Carbon Steel Valves?

Pressure-temperature ratings of valves are designated by class numbers. ASME B16.34, Valves-Flanged, Threaded, and Welding End is one of the most widely used valve standards. It defines three types of classes: standard, special, and limited. ASME B16.34 covers Class 150, 300, 400, 600, 900, 1500, 2500, and 4500 valves.

Components of a Carbon Steel Valve

Valve cross-section, Components of Valve

Valve cross-section, Components of Valve

The main parts of the most usual type of valve are the body and the bonnet. These two parts form the casing that holds the fluid going through the valve.

Cross-sectional diagram of an open globe valve.
1. body
2. ports
3. seat
4. stem
5. disc when valve is open
6. handle or handwheel when valve is open
7. bonnet
8. packing
9. gland nut
10. fluid flow when valve is open
11. position of disc if valve were shut
12. position of handle or handwheel if valve were shut

What are the Advantages of Carbon Steel Valves?

  • While plastic valves are also not prone to rust or corrosion, they do not have the strength, durability, or resistance to high pressure that carbon steel valves have. Carbon steel valves are designed with a hydraulic system that prevents all leaks.
  • Robustness
  • Corrosion-Free
  • Resistance Against High-Pressure
  • Variety of Designs
  • Leakage Proof

What are the Disadvantages of Carbon Steel Valve?

Gate Valve:

• Gate valves cannot be opened & closed quickly
• They cause vibrations
• In systems where high-temperature changes irregularly, due to the load in pipe at the valve end, leakages in gate valves occur.
• The operation, maintenance, and repair of gate valves seating surfaces are complex.

Globe Valve:

• Pressure loss is higher
• To close under high pressure, globe valves require a larger amount of force or an actuator with a large torque.

Ball Valve:

• Ball valves are not suitable for permanent throttling.
• In residual fluids, the particles in the fluid collide with the surfaces and stick to them. This may cause leakage, abrasion, and other problems.

Butterfly Valve:

• Butterfly valves have no tight shut offs
• Some portion of the disc is always presented to the flow, even when fully opened. This may result in a pressure switch across the valve, regardless of the setting.

Check Valve:

• They cannot be used with pulsating systems
• Closing element may crash causing damage and excessive wear

Frequently Used ASTM Grades

Material Pipes Fttg Flg Valves Bolts and Nuts
Carbon Steel A106 Gr A A234 Gr WPA A105 A216 Gr WCB A193 Gr B7
A194 Gr 2H
A106 Gr B A234 Gr WPB A105 A216 Gr WCB
A106 Gr C A234 Gr WPC A105 A216 Gr WCB
Carbon Steel
Alloy
High-Temp
A335 Gr P1 A234 Gr WP1 A182 Gr F1 A217 Gr WC1 A193 Gr B7
A194 Gr 2H
A335 Gr P11 A234 Gr WP11 A182 Gr F11 A217 Gr WC6
A335 Gr P12 A234 Gr WP12 A182 Gr F12 A217 Gr WC6
A335 Gr P22 A234 Gr WP22 A182 Gr F22 A217 Gr WC9
A335 Gr P5 A234 Gr WP5 A182 Gr F5 A217 Gr C5
A335 Gr P9 A234 Gr WP9 A182 Gr F9 A217 Gr C12
Carbon Steel
Alloy
Low-Temp
A333 Gr 6 A420 Gr WPL6 A350 Gr LF2 A352 Gr LCB A320 Gr L7
A194 Gr 7
A333 Gr 3 A420 Gr WPL3 A350 Gr LF3 A352 Gr LC3

Effects of Alloying Elements on Steel

•Manganese – strength and hardness; decreases ductility and weldability; effects hardenability of steel.
•Phosphorus – increases strength and hardness and decreases ductility and notch impact toughness of steel.
•Sulfur decreases ductility and notch impact toughness Weldability decreases. Found in the form of sulfide inclusions.
•Silicon – one of the principal deoxidizers used in steel making. In low-carbon steels, silicon is generally detrimental to surface quality.
•Copper – detrimental to hot-working steels; beneficial to corrosion resistance (Cu>0.20%).
•Nickel – ferrite strengthener; increases the hardenability and impact strength of steels.
•Molybdenum –  increases the hardenability; enhances the creep resistance of low-alloy steels.

Over 1000 Tons in Stock for Carbon Steel Valves!

ISMT & Jindal Steel Pipes Dealers, Original MTR's Provided with All Materials

As one of the biggest carbon steel valves stockholder and supplier in India, Metallica carries inventory of over 1000 tons in its warehouses in Mumbai, Maharashtra India. We sell our carbon steel valves throughout India, and to international clients. We can supply our carbon steel valves not only in industry-standard lengths and diameters, but also in custom length and diameters.

How are Steel Pipes Certified?

Certification of Steel Pipes

Manufacturers issue a Material Test Report or Mill Test Report to validate that the product meets the chemical analysis and mechanical properties specification. The MTR will contain all relevant data to the product and will accompany the product through its lifecycle.

The following are typical parameters that may be recorded on an MTR:

  • Chemical composition including carbon content, alloys, and sulfur
  • Material size, weight, identification, and grade
  • Material heat number, which ties back to the processing batch
  • Mechanical properties like tensile strength, yield strength, and elongation

At Metallica, we will Provide you with Original MTR’s for all Carbon Steel Pipe Products! We will Send Our Test Certificates, along with Quotation