Phosphor Bronze Forged Fittings Manufacturers, Suppliers – Phosphor Bronze Socket Weld Pipe Fittings, Phosphor Bronze Threaded Pipe Fittings – ANSI B16.11, BS3799
- Phosphor Bronze Threaded Pipe Fittings – Phosphor Bronze 90° Elbow, Phosphor Bronze 45° Elbow, Phosphor Bronze Tee, Phosphor Bronze Cross, Phosphor Bronze Full Coupling, Phosphor Bronze Half Coupling, Phosphor Bronze Reducing Coupling, Phosphor Bronze Pipe Cap, Phosphor Bronze Hex Head, Phosphor Bronze Bushing, Phosphor Bronze Hex Head Plug, Phosphor Bronze Square Head Plug, Phosphor Bronze Round Head Plug, Phosphor Bronze Union, Phosphor Bronze Hex Nipple, Phosphor Bronze Street Elbow, Phosphor Bronze Bull Plug, Phosphor Bronze Boss, Phosphor Bronze Swage Nipple, Phosphor Bronze Pipe Nipple, Phosphor Bronze Adapter, Phosphor Bronze Union (Male x Female), Phosphor Bronze Branch Outlet, Phosphor Bronze 90° Elbow Outlet, Phosphor Bronze 45° Lateral Tee, Phosphor Bronze Lateral Outlet, Phosphor Bronze Nipple Branch Outlet
- Phosphor Bronze Socket Weld Pipe Fittings – Phosphor Bronze 90° Elbow, Phosphor Bronze 45° Elbow, Phosphor Bronze Tee, Phosphor Bronze Cross, Phosphor Bronze Full Coupling, Phosphor Bronze Half Coupling, Phosphor Bronze Pipe Cap, Phosphor Bronze Union, Phosphor Bronze Reducer Insert, Phosphor Bronze Boss, Phosphor Bronze Branch Outlet, Phosphor Bronze 90° Elbow Outlet, Phosphor Bronze 45° Lateral Tee, Phosphor Bronze Lateral Outlet, Phosphor Bronze Branch Outlet Butt Weld, Phosphor Bronze 90° Elbow, Phosphor Bronze Outlet Butt Weld, Phosphor Bronze Lateral Outlet Butt Weld, Phosphor Bronze Nipple Branch Outlet Butt Weld
- Size: From 1/4″ to 4″ (6mm-100mm), Pressure: 2000LBS, 3000LBS, 6000LBS, 9000LBS.
- The main Phosphor Bronze Forged Fittings specifications are C54400, C51000, C51900, C52100.
- Metallica is a well known manufacturer and supplier of Phosphor Bronze forged pipe fitting for the clients from oil and gas, petrochemicals, railway, construction and other industries. We manufacture different size and shapes of Phosphor Bronze forged pipe fittings by open die forging, closed die forging and drop forging. Our main products include Phosphor Bronze socket weld and Phosphor Bronze threaded pipe fittings in size range of 1/4″ to 4″ (6mm-100mm), with pressure rating of 2000LBS, 3000LBS, 6000LBS, and 9000LBS.
- Phosphor Bronze Forged socket weld and Phosphor Bronze threaded pipe fittings are generally used for small size pipes and piping systems (generally below 4 inches in diameter for Class 3000, and below 2 inches for fittings in class 6000 and 9000). Phosphor Bronze Forged pipe fittings are manufactured by forging, followed by heat treatment and machining solid steel as per ASME B16.11 and other dimensional standards. For bigger size piping systems Phosphor Bronze buttweld pipe fittings produced as per ASME B16.9 are used.
Phosphor Bronze Forged Pipe Fittings Manufacturers
Types of Phosphor Bronze Socket Welded & Phosphor Bronze Threaded Forged Steel Pipe Fittings
- Phosphor Bronze Elbows (90 Degree Elbows and 45 Degree Elbows) – A pipe elbow is a forged steel fitting installed between two lengths of pipe or tube allowing a change of direction, usually in the 90° or 45° direction. Similar to a reducing tee, reducing elbows also exist to simultaneously change flow direction and reduce flow diameter. Street Elbows have one female end to accept pipe and another male end thread that is the same size as the pipe and can avoid the use of a pipe nipple during installation.
- Phosphor Bronze Tees (Equal Tee and Reducing Tees)- Tees are a type of forged steel fitting used to combine or divide process flow, and Reducing Tees additionally allow for pipe size change. The run outlets of the tee are the two in-line outlets, and the branch is the third outlet. The branch outlet is the reducing outlet in a reducing tee.
- Phosphor Bronze Couplings (Straight and Reducing Couplings, Full and Half Couplings) – Couplings are a forged steel fitting used to connect two lengths of pipe, and Half-coupling is screwed onto the pipe, while the other end is made to be tightly inserted, or welded, onto the other end to pipe or vessel. Standard Couplings have female threads or open sockets at both ends, whereas reducing couplings connect smaller pipes to larger ones.
- Phosphor Bronze Unions (Socket Weld Unions and Threaded Unions) – Unions are a forged steel fitting similar to a coupling but allow a convenient disconnection and connection; it has 3 parts: a nut, a female end, and a male end. They allow two lengths of pipe to be assembled and detached without causing any deformation to the pipes.
- Phosphor Bronze Bushings (Hex Head Bushings and Flush Bushings) – Reducing inserts and Bushings are forged steel fittings that allow for a change in pipe size. Pictured here is the hex head bushing, which is most commonly used.
- Phosphor Bronze Caps (Pipe Caps and End Caps) – Caps are forged steel fittings used to terminate the flow, inserting over the end of the pipe.
- Phosphor Bronze Plug (Square Head Plugs, Hex Head Plugs and Round Head Plugs) – Similar to a cap, plugs are forged steel fittings that are inserted into the end of the pipe, and they come with different head types, including: hex, square, and round.
- Phosphor Bronze Cross – Crosses are a 4-way forged steel fitting, with 1 inlet and 3 outlets or vice versa. These are sometimes referred to as 4-way tees.
- Phosphor Bronze Outlets (Weldolets, Sockolets, Threadolets, Elbolets, Latrolets and Nipolets)
- Phosphor Bronze Nipples (Hexagonal Nipples and Swaged Nipples)
Production and Stock Range of Phosphor Bronze Forged Fittings
Material | Phosphor Bronze Forged Fittings |
Grade | Alloy 510, Alloy 521, Alloy 519, Alloy 544 |
Size | 1/2″ to 18″; Thickness 0.6mm to 20mm |
Surface | Pickled, Turned or Ground |
ASTM Specification of Phosphor Bronze
END PRODUCT | SPECIFICATION |
Bar | ASTM B103, B139, SAE J 463, J461 |
Bearings and Bushings | MILITARY MIL-B-13501 |
Plate | ASTM B103 |
Rod | ASTM B139, SAE J 463, J461 |
Shapes | ASTM B139 |
Sheet | ASTM B103, SAE J 463, J461 |
Strip | AMS 4520, ASTM B103, SAE J 463, J461 |
Equivalents of Phosphor Bronze
Alloy Description | American Spec. | German Spec. | British Spec. | Typical Material Applications |
UNS | SAE | Alloy | Phosphor bronze is used for springs, bolts and various other items used in situations where resistance to fatigue, wear and chemical corrosion are required (e.g., a ship’s propellers in a marine environment). The alloy is also used in some dental bridges. The combination of good physical properties, fair electrical conductivity and moderate cost make Phosphor Bronze round, square, flat and special shaped wire desirable for many springs and electrical contacts and a wide variety of wire forms. | |
Phosphor Bronze Grade I | C54400 | CuSn4 | PB101 | |
Phosphor Bronze Grade II | C51000 | CuSn5 | PB102 | |
Phosphor Bronze Grade III | C51900 | CuSn6 | PB103 | |
Phosphor Bronze IV | C52100 | CuSn8 | PB104 |
Size Range of Phosphor Bronze
ROUND RODS | 8mm To 70 mm |
HEX | 10mm To 60mm |
SQUARE | 10mm To 60mm |
FLAT | 10mm Min Thickness and max Width 120mm |
BILLETS | Up to 200 mm |
INGOTS | As per Specification |
Chemical Properties of Phosphor Bronze Forged Fittings
Alloy | UNS Designation | Tin | Phosphorus | Iron, max | Lead, max | Zinc, max | Copper |
510 | C51000 | 4.2-5.8 | .030-.35 | 0.1 | 0.05 | 0.3 | remainder |
Mechanical Properties of Phosphor Bronze Forged Fittings
ASTM Specification | Temper | Tensile Strength | Rockwell B Scale | Superficial (30-T Scale) |
min-max psi | min-max | min-max | ||
Annealed | Annealed | 43-58 | 12-64 | 24-59 |
H02 | 1/2 Hard | 58-73 | 60-85 | 53-73 |
H04 | Hard Tempered | 76-91 | 84-93 | 71-78 |
H06 | Extra Hard | 88-103 | 89-96 | 74-81 |
H08 | Spring Temper | 95-110 | 92-98 | 76-82 |
H10 | Extra Spring | 100-114 | 94-99 | 77-83 |
What is Phosphor Bronze?
Phosphor bronze is a member of the family of copper alloys. It is composed of copper that is alloyed with 0.5–11% of tin and 0.01–0.35% phosphorus, and may contain other elements to confer specific properties (e.g. lead at 0.5–3.0% to form free-machining phosphor bronze). The addition of tin increases the corrosion resistance and strength of the alloy. The phosphorous increases the wear resistance and stiffness of the alloy. The phosphor bronzes have superb spring qualities, high fatigue resistance, excellent formability and solderability, and high corrosion resistance. They are primarily used for electrical products, other uses include corrosion resistant bellows, diaphragms, and spring washers. The phosphor bronzes are designated as UNS C50100 through C54200. Leaded phosphor bronzes combine good strength and fatigue resistance with good machinability, high wear resistance and corrosion resistance. They are used in applications such as sleeve bearings, thrust washers, and cam followers. They are designated as UNS C53400 through C54400.
Properties of Phosphor Bronze Forged Fittings
- Superb spring qualities
- High fatigue resistance
- Excellent formability
- Fine grain
- High corrosion resistance.
- The addition of tin increases the corrosion resistance and strength of the alloy.
- The phosphor increases the wear resistance and stiffness of the alloy.
- C544 Phosphor bronze is one of the finest bearing alloys the industry has to offer.
- Good electrical conductivity
- Very good product for strength performance
- Low coefficient of friction
- Excellent elasticity
Applications of Phosphor Bronze Forged Fittings
Phosphor bronze is used for springs, corrosion resistant bellows, diaphragms, bolts, bushings and bearings, electrical switches with moving or sliding parts, dental bridges, the reed component of organ pipes and various other products or assemblies where resistance to fatigue, wear, and corrosion are required (e.g., ship’s propellers in a marine environment).
Types of Phosphor Bronze Products
Phosphor Bronze Hollow Pipe | Phosphor Bronze Heater for High Temperature |
Phosphor Bronze Seamless Pipe | Phosphor Bronze Heat Exchanger Tube |
Phosphor Bronze Bush Hex Pipe | Potassium-doped Phosphor Bronze Wire |
Phosphor Bronze Round Pipe | Phosphor Bronze Welded Pipe |
Phosphor Bronze Alloy Round Pipe | Phosphor Bronze Rotating target |
Phosphor Bronze Aero engine tube | Phosphor Bronze Custom Pipe |
Phosphor Bronze Alloy Custom Pipe | Phosphor Bronze Thick Wall Pipe |
Phosphor Bronze Elliptical and Oval Tube | Phosphor Bronze Thin Wall Pipe |
Phosphor Bronze Pipe Fittings | Phosphor Bronze Forging |
Phosphor Bronze Strips | Phosphor Bronze Fasteners |
Phosphor Bronze Flex pipe | Phosphor Bronze Plates, Sheets and Bars |
Phosphor Bronze Alloy Polished Pipe | UNS Phosphor Bronze lined pipe |
Phosphor Bronze Exhaust Pipe | Phosphor Bronze Micro Tube |
Phosphor Bronze Bar/Billet | Phosphor Bronze Wire/Welding Wire |
Phosphor Bronze Boiler Tube | Phosphor Bronze Coil Tubing |
Phosphor Bronze Capillary Tube | Phosphor Bronze U Shaped Tube |
Phosphor Bronze Rods | Precision Phosphor Bronze Tubing |
Phosphor Bronze Suppliers | Phosphor Bronze Pipe Manufacturers |
Phosphor Bronze Ingots | Phosphor Bronze Foil |
Phosphor Bronze Metals | Phosphor Bronze Crucibles |
Testing & Inspection of Phosphor Bronze Forged Fittings
Testing (Destructive, Non Destructive)
Positive Material Identification – PMI Testing | Hydrostatic Test |
Chemical Analysis – Spectro Analysis | Hydrogen-Induced Cracking (HIC) Test |
Mechanical Testing Such as Tensile, Elongation, Reduction of Area | Sulfide Stress Corrosion Cracking (SSC), NACE TM 0177 |
Micro Test | Radiography Test |
Macro Test | Dye Penetrant Test (DP Test) |
Hardness Test | Ultra Sonic Test (UT) |
Pitting Resistance Test | Eddy Current Testing |
Intergranular Corrosion (IGC) Test | Impact Test |
Flaring Test | Bend Test |
Flattening Test |
Inspection
- Our internal inspection reports would be provided for all the goods before shipment.
- Buyers or their associates are most welcome to visit us for personal inspect
- We regularly have inspections ongoing at our premises from internationally acclaimed Inspection Agencies such as TUV, BVIS, SGS, Llyods, DNV etc.
Prices for Phosphor Bronze Forged Fittings
Prices for Phosphor Bronze Forged Fittings are directly co related to prices of the raw materials such as iron ore, metal scrap, chromium, nickel and various other alloying elements. The production cost of heat resistant stainless steel and nickel alloy plates is high as they contain high amount of nickel and chromium. Meanwhile, mild steel material is among the lowest cost steel available, followed by carbon steel, 400 series stainless steels, aluminium, alloy steel, and 300 series stainless steel. Special alloys such as titanium, Inconel, Monel and Hastelloy cost very high as the nickel, chromium and moly content is very high.
For special and discounted prices for various types of Phosphor Bronze Forged Fittings, please feel free to contact us through email, phone or whatsapp.
We are also regularly publishing our price list for various steel products on our blog.
Documents Provided – Domestic Sales or Export of Phosphor Bronze Forged Fittings
Certificate of Origin | Raw Material Test Reports |
Commercial Invoice | Heat Treatment Charts |
Packing List | Quality Assurance Plan (QAP) |
Fumigation Certificates | NABL approved Laboratory Test Reports |
Letter of Guarantee | Material Test Certificates |
ROHS Certificate | Certificate of Compliance/Conformity |
Price Terms for Phosphor Bronze Forged Fittings
We can offer any of the following price basis depending on your requirement:
- Ex-works
- FOR Site in India
- FOB Nhava Sheva
- CFR, CIF, CPT your destination port
- Door to Door Delivery Duty Paid as well as Duty Unpaid
Delivery Time of Phosphor Bronze Forged Fittings
- If the items are available in stock, we take 2 days from the date of receipt of advance payment to clear the shipment and send it to port.
- And in-case the items are not available in stock, the time taken for manufacturing depends on the size, quantity and grade.
- However we can claim the fact that we can compete with anyone in India on Delivery time and most of the time our production time is the least.
- We have tied up with strong logistic partners in India which can undertake any type of shipping activities and make sure that there is no delay in shipment.
Marking & Packing of Phosphor Bronze Forged Fittings
- All our products will have complete marking details which are co-related to the test certificates we supply.
- In case of orders for cut piece of Pipes, Sheets or Round Bars, the marking is transferred from the product from which it is cut. In such cases we provide Letter confirming the marking transfer and picture of the product from which it is cut.
- All goods are packed in wooden cases or pallets.
Suppliers of Phosphor Bronze Forged Fittings in India
Mumbai, Delhi, Bangalore, Hyderabad, Ahmedabad, Chennai, Kolkata, Surat, Pune, Jaipur, Visakhapatnam, Kanpur, Nagpur, Lucknow, Thane, Bhopal, Indore, Pimpri Chinchwad, Patna, Vadodara, Ghaziabad, Ludhiana, Agra, Nashik, Faridabad, Meerut, Rajkot, Kalyan-Dombivli, Vasai-Virar, Varanasi, Srinagar, Aurangabad, Dhanbad, Amritsar, Navi Mumbai, Allahabad, Howrah, Ranchi, Gwalior, Jabalpur, Coimbatore, Vijayawada, Jodhpur, Madurai, Raipur, Chandigarh, Guntur, Guwahati, Solapur, Hubli–Dharwad, Mysore, Tiruchirappalli, Bareilly, Moradabad, Tiruppur, Gurgaon, Aligarh, Jalandhar, Bhubaneswar, Salem, Mira-Bhayandar, Warangal, Jalgaon, Kota, Bhiwandi, Saharanpur, Gorakhpur, Bikaner, Amravati, Noida, Jamshedpur, Bhilai, Cuttack, Firozabad, Kochi, Nellore, Bhavnagar, Dehradun, Durgapur, Asansol, Rourkela, Nanded, Kolhapur, Ajmer, Akola, Gulbarga, Jamnagar, Ujjain, Loni, Siliguri, Jhansi, Ulhasnagar, Jammu, Sangli-Miraj & Kupwad, Mangalore, Erode, Belgaum, Ambattur, Tirunelveli, Malegaon, Gaya, Thiruvananthapuram, Udaipur, Kakinada, Davanagere, Kozhikode, Maheshtala, Rajpur, Sonarpur, Rajahmundry, Bokaro, South Dumdum, Bellary, Patiala, Gopalpur, Agartala, Bhagalpur, Muzaffarnagar, Bhatpara, Panihati, Latur, Dhule, Tirupati, Rohtak, Sagar, Korba, Bhilwara, Berhampur, Muzaffarpur, Ahmednagar, Mathura, Kollam, Avadi, Kadapa, Kamarhati, Sambalpur, Bilaspur, Shahjahanpur, Satara, Bijapur, Kurnool, Rampur, Shimoga, Chandrapur, Junagadh, Thrissur, Alwar, Bardhaman, Kulti, Nizamabad, Parbhani, Tumkur, Khammam, Ozhukarai, Bihar Sharif, Panipat, Darbhanga, Bally, Aizawl, Dewas, Ichalkaranji, Karnal, Bathinda, Jalna, Eluru, Barasat, Kirari Suleman Nagar, Purnia, Satna, Mau, Sonipat, Farrukhabad, Durg, Imphal, Ratlam, Hapur, Arrah, Anantapur, Karimnagar, Etawah, Ambarnath, North Dumdum, Bharatpur, Begusarai, New Delhi, Gandhidham, Baranagar, Tiruvottiyur, Pondicherry, Sikar, Thoothukudi, Rewa, Mirzapur, Raichur, Pali, Ramagundam, Haridwar, Vijayanagaram, Tenali, Nagercoil, Sri Ganganagar, Karawal Nagar, Mango, Thanjavur, Bulandshahr, Uluberia, Katni, Sambhal, Singrauli, Nadiad, Secunderabad, Naihati, Yamunanagar, Bidhannagar, Pallavaram, Bidar, Munger, Panchkula, Burhanpur, Raurkela Industrial Township, Kharagpur, Dindigul, Gandhinagar, Hospet, Nangloi Jat, Malda, Ongole, Deoghar, Chapra, Haldia, Khandwa, Nandyal, Morena, Amroha, Anand, Bhind, Bhalswa Jahangir Pur, Madhyamgram, Bhiwani, Berhampore, Ambala, Morbi, Fatehpur, Raebareli, Mahaboobnagar, Chittoor, Bhusawal, Orai, Bahraich, Vellore, Mehsana, Raiganj, Sirsa, Danapur, Serampore, Sultan Pur Majra, Guna, Jaunpur, Panvel, Shivpuri, Surendranagar Dudhrej, Unnao, Chinsurah, Alappuzha, Kottayam, Machilipatnam, Shimla. Adoni, Udupi, Katihar, Proddatur, Saharsa, Hindupur, Sasaram, Hajipur, Bhimavaram, Kumbakonam, Dehri, Madanapalle, Siwan, Bettiah, Guntakal, Srikakulam, Motihari, Dharmavaram, Gudivada, Phagwara, Narasaraopet, Suryapet, Miryalaguda, Tadipatri, Karaikudi, Kishanganj, Jamalpur, Ballia, Kavali, Tadepalligudem, Amaravati, Buxar, Jehanabad, Aurangabad, Gangtok
Exporters of Phosphor Bronze Forged Fittings
- America: Antigua and Barbuda, Argentina, Aruba, Bahamas, Barbados, Belize, Bermuda, Bolivia, Brazil, Canada, Cayman Islands, Chile, Colombia, Costa Rica, Cuba, Dominica, Dominican Republic, Ecuador, El Salvador, Grenada, Guatemala, Guyana, Haiti, Honduras, Jamaica, Mexico, Nicaragua, Panama, Paraguay, Peru, Puerto Rico, Suriname, Trinidad and Tobago, United States, Uruguay, Venezuela
- Europe – Albania, Andorra, Austria, Belarus, Belgium, Bosnia and Herzegovina, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Euro area, Faroe Islands, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Isle of Man, Italy, Kosovo, Latvia, Liechtenstein, Lithuania, Luxembourg, Macedonia, Malta, Moldova, Monaco, Montenegro, Netherlands, Norway, Poland, Portugal, Romania, Russia, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey, Ukraine, United Kingdom
- Africa – Algeria, Angola, Benin, Botswana, Burkina Faso, Burundi, Cameroon, Cape Verde, Central African Republic, Chad, Comoros, Congo, Djibouti, Egypt, Equatorial Guinea, Eritrea, Ethiopia, Gabon, Gambia, Ghana, Guinea, Guinea Bissau, Ivory Coast, Kenya, Lesotho, Liberia, Libya, Madagascar, Malawi, Mali, Mauritania, Mauritius, Morocco, Mozambique, Namibia, Niger, Nigeria, Republic of the Congo, Rwanda, Sao Tome and Principe, Senegal, Seychelles, Sierra Leone, Somalia, South Africa, South Sudan, Sudan, Swaziland, Tanzania, Togo, Tunisia, Uganda, Zambia, Zimbabwe
- Asia – Afghanistan, Armenia, Azerbaijan, Bahrain, Bangladesh, Bhutan, Brunei, Cambodia, China, East Timor, Georgia, Hong Kong, Indonesia, Iran, Iraq, Israel, Japan, Jordan, Kazakhstan, Kuwait, Kyrgyzstan, Laos, Lebanon, Macao, Malaysia, Maldives, Mongolia, Myanmar, Nepal, Oman, Palestine, Philippines, Qatar, Saudi Arabia, Singapore, South Korea, Sri Lanka, Syria, Taiwan, Tajikistan, Thailand, Turkmenistan, United Arab Emirates, Uzbekistan, Vietnam, Yemen
- Australia – Australia, Fiji, Kiribati, New Caledonia, New Zealand, Papua New Guinea, Samoa, Solomon Islands, Tonga, Vanuatu