Phosphor Bronze Forged Fittings Manufacturers, Suppliers – Phosphor Bronze Socket Weld Pipe Fittings, Phosphor Bronze Threaded Pipe Fittings – ANSI B16.11, BS3799

Forged Pipe Fittings Manufacturers

Phosphor Bronze Forged Pipe Fittings Manufacturers

Types of Phosphor Bronze Socket Welded & Phosphor Bronze Threaded Forged Steel Pipe Fittings

  1. Phosphor Bronze Elbows (90 Degree Elbows and 45 Degree Elbows) – A pipe elbow is a forged steel fitting installed between two lengths of pipe or tube allowing a change of direction, usually in the 90° or 45° direction. Similar to a reducing tee, reducing elbows also exist to simultaneously change flow direction and reduce flow diameter. Street Elbows have one female end to accept pipe and another male end thread that is the same size as the pipe and can avoid the use of a pipe nipple during installation.
  2. Phosphor Bronze Tees (Equal Tee and Reducing Tees)- Tees are a type of forged steel fitting used to combine or divide process flow, and Reducing Tees additionally allow for pipe size change. The run outlets of the tee are the two in-line outlets, and the branch is the third outlet. The branch outlet is the reducing outlet in a reducing tee.
  3. Phosphor Bronze Couplings (Straight and Reducing Couplings, Full and Half Couplings) – Couplings are a forged steel fitting used to connect two lengths of pipe, and Half-coupling is screwed onto the pipe, while the other end is made to be tightly inserted, or welded, onto the other end to pipe or vessel. Standard Couplings have female threads or open sockets at both ends, whereas reducing couplings connect smaller pipes to larger ones.
  4. Phosphor Bronze Unions (Socket Weld Unions and Threaded Unions) – Unions are a forged steel fitting similar to a coupling but allow a convenient disconnection and connection; it has 3 parts: a nut, a female end, and a male end. They allow two lengths of pipe to be assembled and detached without causing any deformation to the pipes.
  5. Phosphor Bronze Bushings (Hex Head Bushings and Flush Bushings) – Reducing inserts and Bushings are forged steel fittings that allow for a change in pipe size. Pictured here is the hex head bushing, which is most commonly used.
  6. Phosphor Bronze Caps (Pipe Caps and End Caps) – Caps are forged steel fittings used to terminate the flow, inserting over the end of the pipe.
  7. Phosphor Bronze Plug (Square Head Plugs, Hex Head Plugs and Round Head Plugs) – Similar to a cap, plugs are forged steel fittings that are inserted into the end of the pipe, and they come with different head types, including: hex, square, and round.
  8. Phosphor Bronze Cross – Crosses are a 4-way forged steel fitting, with 1 inlet and 3 outlets or vice versa. These are sometimes referred to as 4-way tees.
  9. Phosphor Bronze Outlets (Weldolets, Sockolets, Threadolets, Elbolets, Latrolets and Nipolets)
  10. Phosphor Bronze Nipples (Hexagonal Nipples and Swaged Nipples)

Production and Stock Range of Phosphor Bronze Forged Fittings

MaterialPhosphor Bronze Forged Fittings
GradeAlloy 510, Alloy 521, Alloy 519, Alloy 544
Size1/2″ to 18″; Thickness 0.6mm to 20mm
SurfacePickled, Turned or Ground

ASTM Specification of Phosphor Bronze

END PRODUCTSPECIFICATION
BarASTM B103, B139, SAE J 463, J461
Bearings and BushingsMILITARY MIL-B-13501
PlateASTM B103
RodASTM B139, SAE J 463, J461
ShapesASTM B139
SheetASTM B103, SAE J 463, J461
StripAMS 4520, ASTM B103, SAE J 463, J461

Equivalents of Phosphor Bronze

Alloy DescriptionAmerican Spec.German Spec.British Spec.Typical Material Applications
UNSSAEAlloyPhosphor bronze is used for springs, bolts and various other items used in situations where resistance to fatigue, wear and chemical corrosion are required (e.g., a ship’s propellers in a marine environment). The alloy is also used in some dental bridges. The combination of good physical properties, fair electrical conductivity and moderate cost make Phosphor Bronze round, square, flat and special shaped wire desirable for many springs and electrical contacts and a wide variety of wire forms.
Phosphor Bronze Grade IC54400CuSn4PB101
Phosphor Bronze Grade IIC51000CuSn5PB102
Phosphor Bronze Grade IIIC51900CuSn6PB103
Phosphor Bronze IVC52100CuSn8PB104

Size Range of Phosphor Bronze

ROUND RODS8mm To 70 mm
HEX10mm To 60mm
SQUARE10mm To 60mm
FLAT10mm Min Thickness and max Width 120mm
BILLETSUp to 200 mm
INGOTSAs per Specification

Chemical Properties of Phosphor Bronze Forged Fittings

AlloyUNS DesignationTinPhosphorusIron, maxLead, max Zinc, maxCopper
510C510004.2-5.8 .030-.350.10.050.3remainder

Mechanical Properties of Phosphor Bronze Forged Fittings

 ASTM Specification TemperTensile StrengthRockwell B Scale Superficial (30-T Scale)
min-max psimin-maxmin-max
AnnealedAnnealed43-58 12-6424-59
H021/2 Hard58-7360-8553-73
H04Hard Tempered76-9184-9371-78
H06Extra Hard88-10389-9674-81
H08Spring Temper95-11092-9876-82
H10Extra Spring100-11494-9977-83

What is Phosphor Bronze?

Phosphor bronze is a member of the family of copper alloys. It is composed of copper that is alloyed with 0.5–11% of tin and 0.01–0.35% phosphorus, and may contain other elements to confer specific properties (e.g. lead at 0.5–3.0% to form free-machining phosphor bronze). The addition of tin increases the corrosion resistance and strength of the alloy. The phosphorous increases the wear resistance and stiffness of the alloy. The phosphor bronzes have superb spring qualities, high fatigue resistance, excellent formability and solderability, and high corrosion resistance. They are primarily used for electrical products, other uses include corrosion resistant bellows, diaphragms, and spring washers. The phosphor bronzes are designated as UNS C50100 through C54200. Leaded phosphor bronzes combine good strength and fatigue resistance with good machinability, high wear resistance and corrosion resistance. They are used in applications such as sleeve bearings, thrust washers, and cam followers. They are designated as UNS C53400 through C54400.

Properties of Phosphor Bronze Forged Fittings

  • Superb spring qualities
  • High fatigue resistance
  • Excellent formability
  • Fine grain
  • High corrosion resistance.
  • The addition of tin increases the corrosion resistance and strength of the alloy.
  • The phosphor increases the wear resistance and stiffness of the alloy.
  • C544 Phosphor bronze is one of the finest bearing alloys the industry has to offer.
  • Good electrical conductivity
  • Very good product for strength performance
  • Low coefficient of friction
  • Excellent elasticity

Applications of Phosphor Bronze Forged Fittings

Phosphor bronze is used for springs, corrosion resistant bellows, diaphragms, bolts, bushings and bearings, electrical switches with moving or sliding parts, dental bridges, the reed component of organ pipes and various other products or assemblies where resistance to fatigue, wear, and corrosion are required (e.g., ship’s propellers in a marine environment).

Types of Phosphor Bronze Products

Phosphor Bronze Hollow PipePhosphor Bronze Heater for High Temperature
Phosphor Bronze Seamless PipePhosphor Bronze Heat Exchanger Tube
Phosphor Bronze Bush Hex PipePotassium-doped Phosphor Bronze Wire
Phosphor Bronze Round PipePhosphor Bronze Welded Pipe
Phosphor Bronze Alloy Round PipePhosphor Bronze Rotating target
Phosphor Bronze Aero engine tubePhosphor Bronze Custom Pipe
Phosphor Bronze Alloy Custom PipePhosphor Bronze Thick Wall Pipe
Phosphor Bronze Elliptical and Oval TubePhosphor Bronze Thin Wall Pipe
Phosphor Bronze Pipe FittingsPhosphor Bronze Forging
Phosphor Bronze StripsPhosphor Bronze Fasteners
Phosphor Bronze Flex pipePhosphor Bronze Plates, Sheets and Bars
Phosphor Bronze Alloy Polished PipeUNS Phosphor Bronze lined pipe
Phosphor Bronze Exhaust PipePhosphor Bronze Micro Tube
Phosphor Bronze Bar/BilletPhosphor Bronze Wire/Welding Wire
Phosphor Bronze Boiler TubePhosphor Bronze Coil Tubing
Phosphor Bronze Capillary TubePhosphor Bronze U Shaped Tube
Phosphor Bronze RodsPrecision Phosphor Bronze Tubing
Phosphor Bronze SuppliersPhosphor Bronze Pipe Manufacturers
Phosphor Bronze IngotsPhosphor Bronze Foil
Phosphor Bronze MetalsPhosphor Bronze Crucibles

Testing & Inspection of Phosphor Bronze Forged Fittings

Testing (Destructive, Non Destructive)

Positive Material Identification – PMI TestingHydrostatic Test
Chemical Analysis – Spectro AnalysisHydrogen-Induced Cracking (HIC) Test
Mechanical Testing Such as Tensile, Elongation, Reduction of AreaSulfide Stress Corrosion Cracking (SSC), NACE TM 0177
Micro TestRadiography Test
Macro TestDye Penetrant Test (DP Test)
Hardness TestUltra Sonic Test (UT)
Pitting Resistance TestEddy Current Testing
Intergranular Corrosion (IGC) TestImpact Test
Flaring TestBend Test
Flattening Test

Inspection

  • Our internal inspection reports would be provided for all the goods before shipment.
  • Buyers or their associates are most welcome to visit us for personal inspect
  • We regularly have inspections ongoing at our premises from internationally acclaimed Inspection Agencies such as TUV, BVIS, SGS, Llyods, DNV etc.

Prices for Phosphor Bronze Forged Fittings

Prices for Phosphor Bronze Forged Fittings are directly co related to prices of the raw materials such as iron ore, metal scrap, chromium, nickel and various other alloying elements. The production cost of heat resistant stainless steel and nickel alloy plates is high as they contain high amount of nickel and chromium. Meanwhile, mild steel material is among the lowest cost steel available, followed by carbon steel, 400 series stainless steels, aluminium, alloy steel, and 300 series stainless steel. Special alloys such as titanium, Inconel, Monel and Hastelloy cost very high as the nickel, chromium and moly content is very high.

For special and discounted prices for various types of Phosphor Bronze Forged Fittings, please feel free to contact us through email, phone or whatsapp.

We are also regularly publishing our price list for various steel products on our blog.

Documents Provided – Domestic Sales or Export of Phosphor Bronze Forged Fittings

Certificate of OriginRaw Material Test Reports
Commercial InvoiceHeat Treatment Charts
Packing ListQuality Assurance Plan (QAP)
Fumigation CertificatesNABL approved Laboratory Test Reports
Letter of GuaranteeMaterial Test Certificates
ROHS CertificateCertificate of Compliance/Conformity

Price Terms for Phosphor Bronze Forged Fittings

We can offer any of the following price basis depending on your requirement:

  • Ex-works
  • FOR Site in India
  • FOB Nhava Sheva
  • CFR, CIF, CPT your destination port
  • Door to Door Delivery Duty Paid as well as Duty Unpaid

Delivery Time of Phosphor Bronze Forged Fittings

  • If the items are available in stock, we take 2 days from the date of receipt of advance payment to clear the shipment and send it to port.
  • And in-case the items are not available in stock, the time taken for manufacturing depends on the size, quantity and grade.
  • However we can claim the fact that we can compete with anyone in India on Delivery time and most of the time our production time is the least.
  • We have tied up with strong logistic partners in India which can undertake any type of shipping activities and make sure that there is no delay in shipment.

Marking & Packing of Phosphor Bronze Forged Fittings

  • All our products will have complete marking details which are co-related to the test certificates we supply.
  • In case of orders for cut piece of Pipes, Sheets or Round Bars, the marking is transferred from the product from which it is cut. In such cases we provide Letter confirming the marking transfer and picture of the product from which it is cut.
  • All goods are packed in wooden cases or pallets.

Suppliers of Phosphor Bronze Forged Fittings in India

Mumbai, Delhi, Bangalore, Hyderabad, Ahmedabad, Chennai, Kolkata, Surat, Pune, Jaipur, Visakhapatnam, Kanpur, Nagpur, Lucknow, Thane, Bhopal, Indore, Pimpri Chinchwad, Patna, Vadodara, Ghaziabad, Ludhiana, Agra, Nashik, Faridabad, Meerut, Rajkot, Kalyan-Dombivli, Vasai-Virar, Varanasi, Srinagar, Aurangabad, Dhanbad, Amritsar, Navi Mumbai, Allahabad, Howrah, Ranchi, Gwalior, Jabalpur, Coimbatore, Vijayawada, Jodhpur, Madurai, Raipur, Chandigarh, Guntur, Guwahati, Solapur, Hubli–Dharwad, Mysore, Tiruchirappalli, Bareilly, Moradabad, Tiruppur, Gurgaon, Aligarh, Jalandhar, Bhubaneswar, Salem, Mira-Bhayandar, Warangal, Jalgaon, Kota, Bhiwandi, Saharanpur, Gorakhpur, Bikaner, Amravati, Noida, Jamshedpur, Bhilai, Cuttack, Firozabad, Kochi, Nellore, Bhavnagar, Dehradun, Durgapur, Asansol, Rourkela, Nanded, Kolhapur, Ajmer, Akola, Gulbarga, Jamnagar, Ujjain, Loni, Siliguri, Jhansi, Ulhasnagar, Jammu, Sangli-Miraj & Kupwad, Mangalore, Erode, Belgaum, Ambattur, Tirunelveli, Malegaon, Gaya, Thiruvananthapuram, Udaipur, Kakinada, Davanagere, Kozhikode, Maheshtala, Rajpur, Sonarpur, Rajahmundry, Bokaro, South Dumdum, Bellary, Patiala, Gopalpur, Agartala, Bhagalpur, Muzaffarnagar, Bhatpara, Panihati, Latur, Dhule, Tirupati, Rohtak, Sagar, Korba, Bhilwara, Berhampur, Muzaffarpur, Ahmednagar, Mathura, Kollam, Avadi, Kadapa, Kamarhati, Sambalpur, Bilaspur, Shahjahanpur, Satara, Bijapur, Kurnool, Rampur, Shimoga, Chandrapur, Junagadh, Thrissur, Alwar, Bardhaman, Kulti, Nizamabad, Parbhani, Tumkur, Khammam, Ozhukarai, Bihar Sharif, Panipat, Darbhanga, Bally, Aizawl, Dewas, Ichalkaranji, Karnal, Bathinda, Jalna, Eluru, Barasat, Kirari Suleman Nagar, Purnia, Satna, Mau, Sonipat, Farrukhabad, Durg, Imphal, Ratlam, Hapur, Arrah, Anantapur, Karimnagar, Etawah, Ambarnath, North Dumdum, Bharatpur, Begusarai, New Delhi, Gandhidham, Baranagar, Tiruvottiyur, Pondicherry, Sikar, Thoothukudi, Rewa, Mirzapur, Raichur, Pali, Ramagundam, Haridwar, Vijayanagaram, Tenali, Nagercoil, Sri Ganganagar, Karawal Nagar, Mango, Thanjavur, Bulandshahr, Uluberia, Katni, Sambhal, Singrauli, Nadiad, Secunderabad, Naihati, Yamunanagar, Bidhannagar, Pallavaram, Bidar, Munger, Panchkula, Burhanpur, Raurkela Industrial Township, Kharagpur, Dindigul, Gandhinagar, Hospet, Nangloi Jat, Malda, Ongole, Deoghar, Chapra, Haldia, Khandwa, Nandyal, Morena, Amroha, Anand, Bhind, Bhalswa Jahangir Pur, Madhyamgram, Bhiwani, Berhampore, Ambala, Morbi, Fatehpur, Raebareli, Mahaboobnagar, Chittoor, Bhusawal, Orai, Bahraich, Vellore, Mehsana, Raiganj, Sirsa, Danapur, Serampore, Sultan Pur Majra, Guna, Jaunpur, Panvel, Shivpuri, Surendranagar Dudhrej, Unnao, Chinsurah, Alappuzha, Kottayam, Machilipatnam, Shimla. Adoni, Udupi, Katihar, Proddatur, Saharsa, Hindupur, Sasaram, Hajipur, Bhimavaram, Kumbakonam, Dehri, Madanapalle, Siwan, Bettiah, Guntakal, Srikakulam, Motihari, Dharmavaram, Gudivada, Phagwara, Narasaraopet, Suryapet, Miryalaguda, Tadipatri, Karaikudi, Kishanganj, Jamalpur, Ballia, Kavali, Tadepalligudem, Amaravati, Buxar, Jehanabad, Aurangabad, Gangtok

Exporters of Phosphor Bronze Forged Fittings

  • America: Antigua and Barbuda, Argentina, Aruba, Bahamas, Barbados, Belize, Bermuda, Bolivia, Brazil, Canada, Cayman Islands, Chile, Colombia, Costa Rica, Cuba, Dominica, Dominican Republic, Ecuador, El Salvador, Grenada, Guatemala, Guyana, Haiti, Honduras, Jamaica, Mexico, Nicaragua, Panama, Paraguay, Peru, Puerto Rico, Suriname, Trinidad and Tobago, United States, Uruguay, Venezuela
  • Europe – Albania, Andorra, Austria, Belarus, Belgium, Bosnia and Herzegovina, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Euro area, Faroe Islands, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Isle of Man, Italy, Kosovo, Latvia, Liechtenstein, Lithuania, Luxembourg, Macedonia, Malta, Moldova, Monaco, Montenegro, Netherlands, Norway, Poland, Portugal, Romania, Russia, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey, Ukraine, United Kingdom
  • Africa – Algeria, Angola, Benin, Botswana, Burkina Faso, Burundi, Cameroon, Cape Verde, Central African Republic, Chad, Comoros, Congo, Djibouti, Egypt, Equatorial Guinea, Eritrea, Ethiopia, Gabon, Gambia, Ghana, Guinea, Guinea Bissau, Ivory Coast, Kenya, Lesotho, Liberia, Libya, Madagascar, Malawi, Mali, Mauritania, Mauritius, Morocco, Mozambique, Namibia, Niger, Nigeria, Republic of the Congo, Rwanda, Sao Tome and Principe, Senegal, Seychelles, Sierra Leone, Somalia, South Africa, South Sudan, Sudan, Swaziland, Tanzania, Togo, Tunisia, Uganda, Zambia, Zimbabwe
  • Asia – Afghanistan, Armenia, Azerbaijan, Bahrain, Bangladesh, Bhutan, Brunei, Cambodia, China, East Timor, Georgia, Hong Kong, Indonesia, Iran, Iraq, Israel, Japan, Jordan, Kazakhstan, Kuwait, Kyrgyzstan, Laos, Lebanon, Macao, Malaysia, Maldives, Mongolia, Myanmar, Nepal, Oman, Palestine, Philippines, Qatar, Saudi Arabia, Singapore, South Korea, Sri Lanka, Syria, Taiwan, Tajikistan, Thailand, Turkmenistan, United Arab Emirates, Uzbekistan, Vietnam, Yemen
  • Australia – Australia, Fiji, Kiribati, New Caledonia, New Zealand, Papua New Guinea, Samoa, Solomon Islands, Tonga, Vanuatu