Stainless Steel 304/304L Forged Pipe Fittings Stock & Production Range

• Forged pipe fittings are available in both socket weld and threaded ends.

Other Forged Pipe Fittings Materials & Grades

Manufacturing Process for SS 304/304L Forged Pipe Fittings

• Forged fittings are the fittings made by forged steel. The process of manufacturing forged steel fittings include: cutting and heating billets, put pressure on heated billets under dies into desired shape, trimming and shot blasting. Then machine forged blank fittings for net shape and dimensions. According to the applications of forged steel fittings, they are available in threaded and socket weld end connections.
• The main raw material for producing forged pipe fittings is round bar stock or billets.
• Most of the forged steel fittings are not large, so closed die forging is normally adapted to produce forged steel fittings. Compared to the open die forging, the close die forging can achieve more complex geometries, very much close to the dimensions of the finished component.
• Close die forging can produce forged fittings in all materials such as carbon steel, duplex, stainless steel or nickel alloys.

Types of SS 304/304L Socket Welded & Threaded Forged Steel Pipe Fittings

1. SS 304/304L Elbows (90 Degree Elbows and 45 Degree Elbows) – A pipe elbow is a forged steel fitting installed between two lengths of pipe or tube allowing a change of direction, usually in the 90° or 45° direction. Similar to a reducing tee, reducing elbows also exist to simultaneously change flow direction and reduce flow diameter. Street Elbows have one female end to accept pipe and another male end thread that is the same size as the pipe and can avoid the use of a pipe nipple during installation.
2. SS 304/304L Tees (Equal Tee and Reducing Tees)- Tees are a type of forged steel fitting used to combine or divide process flow, and Reducing Tees additionally allow for pipe size change. The run outlets of the tee are the two in-line outlets, and the branch is the third outlet. The branch outlet is the reducing outlet in a reducing tee.
3. SS 304/304L Couplings (Straight and Reducing Couplings, Full and Half Couplings) – Couplings are a forged steel fitting used to connect two lengths of pipe, and Half-coupling is screwed onto the pipe, while the other end is made to be tightly inserted, or welded, onto the other end to pipe or vessel. Standard Couplings have female threads or open sockets at both ends, whereas reducing couplings connect smaller pipes to larger ones.
4. SS 304/304L Unions (Socket Weld Unions and Threaded Unions) – Unions are a forged steel fitting similar to a coupling but allow a convenient disconnection and connection; it has 3 parts: a nut, a female end, and a male end. They allow two lengths of pipe to be assembled and detached without causing any deformation to the pipes.
5. SS 304/304L Bushings (Hex Head Bushings and Flush Bushings) – Reducing inserts and Bushings are forged steel fittings that allow for a change in pipe size. Pictured here is the hex head bushing, which is most commonly used.
6. SS 304/304L Caps (Pipe Caps and End Caps) – Caps are forged steel fittings used to terminate the flow, inserting over the end of the pipe.
7. SS 304/304L Plug (Square Head Plugs, Hex Head Plugs and Round Head Plugs) – Similar to a cap, plugs are forged steel fittings that are inserted into the end of the pipe, and they come with different head types, including: hex, square, and round.
8. SS 304/304L Cross – Crosses are a 4-way forged steel fitting, with 1 inlet and 3 outlets or vice versa. These are sometimes referred to as 4-way tees.
9. SS 304/304L Outlets (Weldolets, Sockolets, Threadolets, Elbolets, Latrolets and Nipolets)
10. SS 304/304L Nipples (Hexagonal Nipples and Swaged Nipples)

Testing & Inspection of Stainless Steel 304/304L Forged Pipe Fittings

Testing (Destructive, Non Destructive)

Inspection

• Our internal inspection reports would be provided for all the goods before shipment.
• Buyers or their associates are most welcome to visit us for personal inspect
• We regularly have inspections ongoing at our premises from internationally acclaimed Inspection Agencies such as TUV, BVIS, SGS, Llyods, DNV etc.

Prices for Stainless Steel 304/304L Forged Pipe Fittings

Prices for stainless steel 304/304L forged pipe fittings are directly co related to prices of the raw materials such as iron ore, metal scrap, chromium, nickel and various other alloying elements. The production cost of heat resistant stainless steel and nickel alloy plates is high as they contain high amount of nickel and chromium. Meanwhile, mild steel material is among the lowest cost steel available, followed by carbon steel, 400 series stainless steels, aluminium, alloy steel, and 300 series stainless steel. Special alloys such as titanium, Inconel, Monel and Hastelloy cost very high as the nickel, chromium and moly content is very high.

For special and discounted prices for various types of stainless steel 304/304L forged pipe fittings, please feel free to contact us through email, phone or whatsapp.

We are also regularly publishing our pricelist for various steel products on our blog.

Documents Provided at the time of Domestic Sales or Export of Stainless Steel 304/304L Forged Pipe Fittings

Price Basis for Stainless Steel 304/304L Forged Pipe Fittings

We can offer any of the following price basis depending on your requirement:

• Ex-works
• FOR Site in India
• FOB Nhava Sheva
• CFR, CIF, CPT your destination port
• Door to Door Delivery Duty Paid as well as Duty Unpaid

Delivery Time of Stainless Steel 304/304L Forged Pipe Fittings

• If the items are available in stock, we take 2 days from the date of receipt of advance payment to clear the shipment and send it to port.
• And in-case the items are not availabe in stock, the time taken for manufacturing depends on the size, quantity and grade.
• However we can claim the fact that we can compete with anyone in India on Delivery time and most of the time our production time is the least.
• We have tied up with strong logistic partners in India which can undertake any type of shipping activities and make sure that there is no delay in shipment.

Marking & Packing of Stainless Steel 304/304L Forged Pipe Fittings

• All our products will have complete marking details which are co-related to the test certificates we supply.
• In case of orders for cut piece of Pipes, Sheets or Round Bars, the marking is transferred from the product from which it is cut. In such cases we provide Letter confirming the marking transfer and picture of the product from which it is cut.
• All goods are packed in wooden cases or pallets.

About 304/304L Stainless Steels

What is 304/304L Stainless Steel?

• Grade 304 stainless steel has a minimum of 18% chromium and 8% nickel, combined with a maximum of 0.08% carbon. The remainder of its composition is made up of carbon, manganese, silicon and very small amounts of phosphorous and sulfur. It is defined as a Chromium-Nickel austenitic alloy. Grade 304 is the standard “18/8” stainless that you will probably see in your pans and cookery tools. Additionally, the metal is pliable under both hot and cold working, though it responds better to cold working; it will only work harden under cold working. Extended exposure to temperatures between 800–1500°F can lead to embrittlement and should be carefully monitored.
• Grade 304L is the low carbon version of 304, and although the two types share many of the same properties, it is the differences in carbon content that differentiates them. It does not require post-weld annealing to effectively maximize corrosion resistance and so is extensively used in heavy gauge components (over about 6mm). Grade 304H with its higher carbon content finds application at elevated temperatures. Additionally, it also possesses a higher work hardening rate. 304L exhibits excellent resistance in a variety of atmospheres and temperatures, along with the corrosion and oxidation that occurs over time. However, like many stainless steels, it is susceptible to warm chlorine environments and can potential pit and crack.
• Stainless Steels 304 and 304L can be commonly found dually certified. This utilized the widely applicable properties of both metals and meets the individual specifications for each.Grade 304/304L is the most widely used commercial grade of stainless steel supplied into numerous industry sectors. It has excellent corrosion resistance in ordinary atmospheric conditions, it is easily machined and is also easy to weld. Whilst performing well when exposed to relatively high temperatures, this grade of stainless steel like most austenitic stainless grades, also maintains its strength and toughness at sub-zero temperatures, making this an excellent choice for various applications and industries such as food & drink processing, petrochemical and construction.

Product Forms and Standards of 304/304L Stainless Steel

Applications of Stainless Steel 304 Materials

SS 304 is a stainless steel with applications ranging from the manufacturing of chemical equipment, kitchen and cooking utensils and equipment, to surgical tools and textile dyeing equipment. SS 304L is used for applications where a low carbon count is required, such as in heavy gauge components. It is often applied in areas of higher temperatures than Type 304 can endure, and its low carbon allow it to be resistant against carbon precipitation. It is used for a wide variety of home and commercial applications, this is one of the most familiar and most frequently used alloys in the stainless steel family. Typical applications include tanks and containers for a large variety of liquids and solids:

• Food industry
• Domestic tools industry
• Architectural panelling, railings & trim
• Chemical containers, including for transport
• Heat Exchangers
• Woven or welded screens for mining, quarrying & water filtration
• Dyeing industry
• In the marine environment, because of it slightly higher strength and wear resistance than type 316 it is also used for nuts, bolts, screws, and other fasteners.

Chemical & Mechanical Properties of Stainless Steel 304/304L

Properties and Processing Characteristics of Stainless Steel 304/304L

• The metal is characterized by its corrosion resistance, especially in cases of oxidation and salt water. Otherwise referred to as Grade 304 or Type 304, it is the most commonly utilized grade of stainless steel, being extremely versatile in application, form, and finishes. This makeup ensures that SS 304 has a well-balanced level of performance in terms of weldability, corrosion resistance and anti-oxidation properties.
• Alloy 304/304L has excellent strength and toughness at cryogenic temperatures. Alloy  304/304L is non-magnetic in the annealed condition, but can become slightly magnetic as a result of cold working or welding. It can be easily welded and processed by standard shop fabrication practices.
• Good oxidation resistance in intermittent service to 870°C and in continuous service to 925°C. Continuous use of 304 in the 425- 860°C range is not recommended if subsequent aqueous corrosion resistance is important. Grade 304L is resistant to carbide precipitation and can be heated into this
  temperature range.
• Heat treatment – Solution Treatment (Annealing) to 1010-1120°C and cool rapidly. These grades cannot be hardened by thermal treatment.

Equivalents of Stainless Steel 304/304L

Physical Properties of Stainless Steel 304/304L

• Density: 8.03g/cm³
• Electrical resistivity: 72 microhm-cm (20C)
• Specific Heat: 500 J/kg °K  (0-100°C)
• Thermal conductivity: 16.3 W/m-k (100°C)
• Modulus of Elasticity (MPa): 193 x 10³ in tension
• Melting Range: 2550-2650°F (1399-1454°C)

Corrosion Resistance of 304/304L Stainless Steel

• Alloy 304/304L has good resistance to atmospheric corrosion, foods and beverages and to many organic and inorganic chemicals in moderately oxidizing to moderately reducing environments. The high chromium content of the alloy provides resistance to oxidizing solutions such as nitric acid up to 55% weight and up to 176°F (80°C). Alloy 304/304L also resists moderately aggressive organic acids such as acetic. The nickel present in the alloy provides resistance to moderately reducing solutions such as pure phosphoric acid, whatever the concentration, in cold solutions and up to 10% diluted hot solutions. The alloy can also operate successfully in caustic solutions free of chlorides or fluorides at moderate temperatures.
• Alloy 304/304L does not perform well in more highly reducing environments such as those containing chlorides and sulfuric acid. Alloy 304/304L performs well in fresh water service with low levels of chlorides (less than 100ppm). At higher chloride levels the grade is susceptible to crevice corrosion and pitting. For successful performance under these more severe conditions, higher molybdenum content is need such as 316/316L. Alloy 304/304L is not recommended for service in marine environments.
• In most instances, the corrosion resistance of Alloys 304, 304L and 304H will be roughly equal in most corrosive environments. However, in environments that are sufficiently corrosive to cause intergranular corrosion of welds and heat-affected zones Alloy 304L should be used because of its low carbon content.

Fabrication Data of Stainless Steel 304/304L

Alloy 304/304L can be easily welded and processed by standard shop fabrication practices.

• Hot Forming:-  Working temperatures of 1652–2102°F (750–1150°C) are recommended for most hot working processes. For maximum corrosion resistance, the material should be annealed at 1900°F (1038°C) minimum and water quenched or rapidly cooled by other means after hot working.
• Cold Forming:- The alloy is quite ductile and forms easily. Cold working operations will increase the strength and hardness of the alloy and might leave it slightly magnetic.
• Welding:- Alloy 304/304L can be readily welded by most standard processes. A post weld heat treatment is not necessary.
• Machining:- Alloy 304/304L is subject to work hardening during deformation and is subject to chip breaking. The best machining results are achieved with slower speeds, heavier feeds, excellent lubrication, sharp tooling and powerful rigid equipment.