Phosphor Bronze Buttweld Pipe Fittings Manufacturers, Suppliers – ASME B16.9 Elbows, Tees, Caps, Olets, Reducers, Stub Ends, Crosses, Laterals, Return Bends

  • We have around 30 years experience in manufacturing of  Phosphor Bronze buttweld pipe fittings in size ranging from 1/2” to 60”, schedule from Sch5s to SchXXS. Metallica specializes in manufacturing elbows, tee, reducer, caps, crosses, stub ends, etc conforming to ASME, ANSI, and DIN standard. We also produce custom size pipe fittings made according to drawings from our clients. Our products are widely used in oil & gas, petrochemical, refineries, power plant, shipbuilding, metallurgy, paper making and other industries.
  • The main Phosphor Bronze Buttweld Pipe Fittings specifications are C54400, C51000, C51900, C52100.
  • A Phosphor Bronze buttweld pipe fitting is a type of pipe fitting, which is designed to be welded on site to connect pipes together. Welding of a Phosphor Bronze buttweld pipe fitting to pipes or other fittings is generally done to allow change in direction of the piping system. Phosphor Bronze Buttweld fittings are generally identified or inquired in nominal pipe sizes with specified pipe schedule. Phosphor Bronze Buttweld fitting’s dimensions and tolerances are defined as per ASME B16.9 standard. This helps create full penetration weld without any extra preparation needed for the Phosphor Bronze buttweld fitting.
  • Manufacturing Phosphor Bronze buttweld fittings – A Phosphor Bronze buttweld pipe fitting is made by the process of hot forming that includes bending and forming to shape. The starting material of butt weld fitting is a pipe that is cut to length, heated and molded into specific shapes by means of dies. Heat treatment is also done to remove residual stresses and obtain desired mechanical properties.
  • Being one of the largest volume Phosphor Bronze buttweld pipe fittings manufacturer and supplier in Mumbai, we can guarantee you the lowest prices. At Metallica Metals, we believe in selling in volume and increasing our customer base across the globe, enabling us to work on low margins. We have an extensive trader network across India, USA, Europe and the Middle East, who buy from us on a regular basis.
  • In addition to traders, we have many EPC contractors, companies and end users in various industries as our customers. We are leading Phosphor Bronze buttweld fittings suppliers for various applications ranging from low/medium/high pressure or temperatures.
  • ASME 16.9 covers overall dimensions, tolerances, ratings, testing, and markings for factory-made wrought Phosphor Bronze butt-welding fittings in sizes NPS 1⁄2 through NPS 48 (DN 15 through DN 1200). The term “wrought” denotes fittings made of seamless or welded pipes, tubing, plates, or forgings. These fittings include long radius elbows, reducing elbows, long radius returns, short radius elbows, short radius 180° returns, 3D elbows, straight tees, straight crosses, reducing tees, reducing crosses, lap joint stub ends, caps, concentric reducers, and eccentric reducers.Butt Weld Pipe Fittings Manufacturers and Suppliers

Phosphor Bronze Buttweld Pipe Fittings Manufacturers and Suppliers

Standard Types of Phosphor Bronze Buttweld Fittings

Phosphor Bronze 180 Degree Short Radius Elbows Phosphor Bronze 180 Degree Long Radius Elbows
Phosphor Bronze 90 Degree Short Radius Elbows Phosphor Bronze 90 Degree Long Radius Elbows
Phosphor Bronze Reducer Concentric Phosphor Bronze Reducer Eccentric
Phosphor Bronze Lap Joint Stub End Phosphor Bronze End Cap
Phosphor Bronze Tee Straight Phosphor Bronze Tee Reducing
Phosphor Bronze 45 Degree Elbows Phosphor Bronze 30 Degree Elbows
  1. Phosphor Bronze Pipe Elbows – Steel elbow is used to be installed between two lengths of pipe or tube allowing a change of direction, usually these carbon steel elbows distinguished by connection ends.
  2. Phosphor Bronze Pipe Bend – Pipe bend can be made of variety materials, like carbon steel, alloy steel, stainless steel, low temperature steel or high-performance steel, etc.
  3. Phosphor Bronze Pipe Tees – We can provide seamless tube tees and welding tube tees, which can also be divided into straight tees and reducing tees. Usually, the pipe tees have the same inlet and outlet sizes.
  4. Phosphor Bronze Pipe Cross – A pipe fitting, having four openings in the same place, at right angles to each other. A pipe cross is a kind of pipe fitting. It is used in the place where four pipes meet together. The pipe cross may have one inlet and three outlets, or three inlets and one outlet.
  5. Phosphor Bronze End Caps – End Cap, Carbon Steel cap, Stainless Steel Caps, ANSI, ISO, JIS and DIN Standards, Measures 1/2 to 56 Inches. Based on different materials, pipe caps include carbon steel cap, stainless steel cap, and alloy steel cap etc.
  6. Phosphor Bronze Pipe Reducer – Pipe reducer are tube fittings that are widely used in a number of industries in order to providing greatest connection flexibility in connecting fractional tubes in various installations.
  7. Phosphor Bronze Stub End – Stub Ends are fittings used in place of welded flanges where rotating back up flanges are desired. They are also called Lap Joints and Vanstone Flared Laps. A rotating back up flange seats itself against the back surface of the Stub End.
  8. Phosphor Bronze Coupling Fittings – Coupling fittings are used for fluid conduits in which each end portion of two tubes to be connected is provided with a swaged-on adapter carrying the necessary means to connect or disconnect the tubes without disturbing the swaged-on adapter.

Production and Stock Range of Phosphor Bronze Buttweld Fittings

Material Phosphor Bronze Buttweld Fittings
Grade Alloy 510, Alloy 521, Alloy 519, Alloy 544
Size Seamless Elbow ( 1/2″~24″), ERW / Welded / Fabricated Elbow (1/2″~48″)
Schedule Schedule 5S, 10S, 20S, S10, S20, S30, STD, 40S, S40, S60, XS, 80S, S80, S100, S120, S140, S160, XXS and etc.
Surface Pickled, Turned or Ground

ASTM Specification of Phosphor Bronze

END PRODUCT SPECIFICATION
Bar ASTM B103, B139, SAE J 463, J461
Bearings and Bushings MILITARY MIL-B-13501
Plate ASTM B103
Rod ASTM B139, SAE J 463, J461
Shapes ASTM B139
Sheet ASTM B103, SAE J 463, J461
Strip AMS 4520, ASTM B103, SAE J 463, J461

Equivalents of Phosphor Bronze

Alloy Description American Spec. German Spec. British Spec. Typical Material Applications
UNS SAE Alloy Phosphor bronze is used for springs, bolts and various other items used in situations where resistance to fatigue, wear and chemical corrosion are required (e.g., a ship’s propellers in a marine environment). The alloy is also used in some dental bridges. The combination of good physical properties, fair electrical conductivity and moderate cost make Phosphor Bronze round, square, flat and special shaped wire desirable for many springs and electrical contacts and a wide variety of wire forms.
Phosphor Bronze Grade I C54400 CuSn4 PB101
Phosphor Bronze Grade II C51000 CuSn5 PB102
Phosphor Bronze Grade III C51900 CuSn6 PB103
Phosphor Bronze IV C52100 CuSn8 PB104

Size Range of Phosphor Bronze

ROUND RODS 8mm To 70 mm
HEX 10mm To 60mm
SQUARE 10mm To 60mm
FLAT 10mm Min Thickness and max Width 120mm
BILLETS Up to 200 mm
INGOTS As per Specification

Chemical Properties of Phosphor Bronze Buttweld Fittings

Alloy UNS Designation Tin Phosphorus Iron, max Lead, max  Zinc, max Copper
510 C51000 4.2-5.8  .030-.35 0.1 0.05 0.3 remainder

Mechanical Properties of Phosphor Bronze Buttweld Fittings

 ASTM Specification  Temper Tensile Strength Rockwell B Scale  Superficial (30-T Scale)
min-max psi min-max min-max
Annealed Annealed 43-58  12-64 24-59
H02 1/2 Hard 58-73 60-85 53-73
H04 Hard Tempered 76-91 84-93 71-78
H06 Extra Hard 88-103 89-96 74-81
H08 Spring Temper 95-110 92-98 76-82
H10 Extra Spring 100-114 94-99 77-83

What is Phosphor Bronze?

Phosphor bronze is a member of the family of copper alloys. It is composed of copper that is alloyed with 0.5–11% of tin and 0.01–0.35% phosphorus, and may contain other elements to confer specific properties (e.g. lead at 0.5–3.0% to form free-machining phosphor bronze). The addition of tin increases the corrosion resistance and strength of the alloy. The phosphorous increases the wear resistance and stiffness of the alloy. The phosphor bronzes have superb spring qualities, high fatigue resistance, excellent formability and solderability, and high corrosion resistance. They are primarily used for electrical products, other uses include corrosion resistant bellows, diaphragms, and spring washers. The phosphor bronzes are designated as UNS C50100 through C54200. Leaded phosphor bronzes combine good strength and fatigue resistance with good machinability, high wear resistance and corrosion resistance. They are used in applications such as sleeve bearings, thrust washers, and cam followers. They are designated as UNS C53400 through C54400.

Properties of Phosphor Bronze Buttweld Fittings

  • Superb spring qualities
  • High fatigue resistance
  • Excellent formability
  • Fine grain
  • High corrosion resistance.
  • The addition of tin increases the corrosion resistance and strength of the alloy.
  • The phosphor increases the wear resistance and stiffness of the alloy.
  • C544 Phosphor bronze is one of the finest bearing alloys the industry has to offer.
  • Good electrical conductivity
  • Very good product for strength performance
  • Low coefficient of friction
  • Excellent elasticity

Applications of Phosphor Bronze Buttweld Fittings

Phosphor bronze is used for springs, corrosion resistant bellows, diaphragms, bolts, bushings and bearings, electrical switches with moving or sliding parts, dental bridges, the reed component of organ pipes and various other products or assemblies where resistance to fatigue, wear, and corrosion are required (e.g., ship’s propellers in a marine environment).

Types of Phosphor Bronze Products

Phosphor Bronze Hollow Pipe Phosphor Bronze Heater for High Temperature
Phosphor Bronze Seamless Pipe Phosphor Bronze Heat Exchanger Tube
Phosphor Bronze Bush Hex Pipe Potassium-doped Phosphor Bronze Wire
Phosphor Bronze Round Pipe Phosphor Bronze Welded Pipe
Phosphor Bronze Alloy Round Pipe Phosphor Bronze Rotating target
Phosphor Bronze Aero engine tube Phosphor Bronze Custom Pipe
Phosphor Bronze Alloy Custom Pipe Phosphor Bronze Thick Wall Pipe
Phosphor Bronze Elliptical and Oval Tube Phosphor Bronze Thin Wall Pipe
Phosphor Bronze Pipe Fittings Phosphor Bronze Forging
Phosphor Bronze Strips Phosphor Bronze Fasteners
Phosphor Bronze Flex pipe Phosphor Bronze Plates, Sheets and Bars
Phosphor Bronze Alloy Polished Pipe UNS Phosphor Bronze lined pipe
Phosphor Bronze Exhaust Pipe Phosphor Bronze Micro Tube
Phosphor Bronze Bar/Billet Phosphor Bronze Wire/Welding Wire
Phosphor Bronze Boiler Tube Phosphor Bronze Coil Tubing
Phosphor Bronze Capillary Tube Phosphor Bronze U Shaped Tube
Phosphor Bronze Rods Precision Phosphor Bronze Tubing
Phosphor Bronze Suppliers Phosphor Bronze Pipe Manufacturers
Phosphor Bronze Ingots Phosphor Bronze Foil
Phosphor Bronze Metals Phosphor Bronze Crucibles

Testing & Inspection of Phosphor Bronze Buttweld Fittings

Testing (Destructive, Non Destructive)

Positive Material Identification – PMI Testing Hydrostatic Test
Chemical Analysis – Spectro Analysis Hydrogen-Induced Cracking (HIC) Test
Mechanical Testing Such as Tensile, Elongation, Reduction of Area Sulfide Stress Corrosion Cracking (SSC), NACE TM 0177
Micro Test Radiography Test
Macro Test Dye Penetrant Test (DP Test)
Hardness Test Ultra Sonic Test (UT)
Pitting Resistance Test Eddy Current Testing
Intergranular Corrosion (IGC) Test Impact Test
Flaring Test Bend Test
Flattening Test

Inspection

  • Our internal inspection reports would be provided for all the goods before shipment.
  • Buyers or their associates are most welcome to visit us for personal inspect
  • We regularly have inspections ongoing at our premises from internationally acclaimed Inspection Agencies such as TUV, BVIS, SGS, Llyods, DNV etc.

Prices for Phosphor Bronze Buttweld Fittings

Prices for Phosphor Bronze Buttweld Fittings are directly co related to prices of the raw materials such as iron ore, metal scrap, chromium, nickel and various other alloying elements. The production cost of heat resistant stainless steel and nickel alloy plates is high as they contain high amount of nickel and chromium. Meanwhile, mild steel material is among the lowest cost steel available, followed by carbon steel, 400 series stainless steels, aluminium, alloy steel, and 300 series stainless steel. Special alloys such as titanium, Inconel, Monel and Hastelloy cost very high as the nickel, chromium and moly content is very high.

For special and discounted prices for various types of Phosphor Bronze Buttweld Fittings, please feel free to contact us through email, phone or whatsapp.

We are also regularly publishing our price list for various steel products on our blog.

Documents Provided – Domestic Sales or Export of Phosphor Bronze Buttweld Fittings

Certificate of Origin Raw Material Test Reports
Commercial Invoice Heat Treatment Charts
Packing List Quality Assurance Plan (QAP)
Fumigation Certificates NABL approved Laboratory Test Reports
Letter of Guarantee Material Test Certificates
ROHS Certificate Certificate of Compliance/Conformity

Price Terms for Phosphor Bronze Buttweld Fittings

We can offer any of the following price basis depending on your requirement:

  • Ex-works
  • FOR Site in India
  • FOB Nhava Sheva
  • CFR, CIF, CPT your destination port
  • Door to Door Delivery Duty Paid as well as Duty Unpaid

Delivery Time of Phosphor Bronze Buttweld Fittings

  • If the items are available in stock, we take 2 days from the date of receipt of advance payment to clear the shipment and send it to port.
  • And in-case the items are not available in stock, the time taken for manufacturing depends on the size, quantity and grade.
  • However we can claim the fact that we can compete with anyone in India on Delivery time and most of the time our production time is the least.
  • We have tied up with strong logistic partners in India which can undertake any type of shipping activities and make sure that there is no delay in shipment.

Marking & Packing of Phosphor Bronze Buttweld Fittings

  • All our products will have complete marking details which are co-related to the test certificates we supply.
  • In case of orders for cut piece of Pipes, Sheets or Round Bars, the marking is transferred from the product from which it is cut. In such cases we provide Letter confirming the marking transfer and picture of the product from which it is cut.
  • All goods are packed in wooden cases or pallets.

Suppliers of Phosphor Bronze Buttweld Fittings in India

Mumbai, Delhi, Bangalore, Hyderabad, Ahmedabad, Chennai, Kolkata, Surat, Pune, Jaipur, Visakhapatnam, Kanpur, Nagpur, Lucknow, Thane, Bhopal, Indore, Pimpri Chinchwad, Patna, Vadodara, Ghaziabad, Ludhiana, Agra, Nashik, Faridabad, Meerut, Rajkot, Kalyan-Dombivli, Vasai-Virar, Varanasi, Srinagar, Aurangabad, Dhanbad, Amritsar, Navi Mumbai, Allahabad, Howrah, Ranchi, Gwalior, Jabalpur, Coimbatore, Vijayawada, Jodhpur, Madurai, Raipur, Chandigarh, Guntur, Guwahati, Solapur, Hubli–Dharwad, Mysore, Tiruchirappalli, Bareilly, Moradabad, Tiruppur, Gurgaon, Aligarh, Jalandhar, Bhubaneswar, Salem, Mira-Bhayandar, Warangal, Jalgaon, Kota, Bhiwandi, Saharanpur, Gorakhpur, Bikaner, Amravati, Noida, Jamshedpur, Bhilai, Cuttack, Firozabad, Kochi, Nellore, Bhavnagar, Dehradun, Durgapur, Asansol, Rourkela, Nanded, Kolhapur, Ajmer, Akola, Gulbarga, Jamnagar, Ujjain, Loni, Siliguri, Jhansi, Ulhasnagar, Jammu, Sangli-Miraj & Kupwad, Mangalore, Erode, Belgaum, Ambattur, Tirunelveli, Malegaon, Gaya, Thiruvananthapuram, Udaipur, Kakinada, Davanagere, Kozhikode, Maheshtala, Rajpur, Sonarpur, Rajahmundry, Bokaro, South Dumdum, Bellary, Patiala, Gopalpur, Agartala, Bhagalpur, Muzaffarnagar, Bhatpara, Panihati, Latur, Dhule, Tirupati, Rohtak, Sagar, Korba, Bhilwara, Berhampur, Muzaffarpur, Ahmednagar, Mathura, Kollam, Avadi, Kadapa, Kamarhati, Sambalpur, Bilaspur, Shahjahanpur, Satara, Bijapur, Kurnool, Rampur, Shimoga, Chandrapur, Junagadh, Thrissur, Alwar, Bardhaman, Kulti, Nizamabad, Parbhani, Tumkur, Khammam, Ozhukarai, Bihar Sharif, Panipat, Darbhanga, Bally, Aizawl, Dewas, Ichalkaranji, Karnal, Bathinda, Jalna, Eluru, Barasat, Kirari Suleman Nagar, Purnia, Satna, Mau, Sonipat, Farrukhabad, Durg, Imphal, Ratlam, Hapur, Arrah, Anantapur, Karimnagar, Etawah, Ambarnath, North Dumdum, Bharatpur, Begusarai, New Delhi, Gandhidham, Baranagar, Tiruvottiyur, Pondicherry, Sikar, Thoothukudi, Rewa, Mirzapur, Raichur, Pali, Ramagundam, Haridwar, Vijayanagaram, Tenali, Nagercoil, Sri Ganganagar, Karawal Nagar, Mango, Thanjavur, Bulandshahr, Uluberia, Katni, Sambhal, Singrauli, Nadiad, Secunderabad, Naihati, Yamunanagar, Bidhannagar, Pallavaram, Bidar, Munger, Panchkula, Burhanpur, Raurkela Industrial Township, Kharagpur, Dindigul, Gandhinagar, Hospet, Nangloi Jat, Malda, Ongole, Deoghar, Chapra, Haldia, Khandwa, Nandyal, Morena, Amroha, Anand, Bhind, Bhalswa Jahangir Pur, Madhyamgram, Bhiwani, Berhampore, Ambala, Morbi, Fatehpur, Raebareli, Mahaboobnagar, Chittoor, Bhusawal, Orai, Bahraich, Vellore, Mehsana, Raiganj, Sirsa, Danapur, Serampore, Sultan Pur Majra, Guna, Jaunpur, Panvel, Shivpuri, Surendranagar Dudhrej, Unnao, Chinsurah, Alappuzha, Kottayam, Machilipatnam, Shimla. Adoni, Udupi, Katihar, Proddatur, Saharsa, Hindupur, Sasaram, Hajipur, Bhimavaram, Kumbakonam, Dehri, Madanapalle, Siwan, Bettiah, Guntakal, Srikakulam, Motihari, Dharmavaram, Gudivada, Phagwara, Narasaraopet, Suryapet, Miryalaguda, Tadipatri, Karaikudi, Kishanganj, Jamalpur, Ballia, Kavali, Tadepalligudem, Amaravati, Buxar, Jehanabad, Aurangabad, Gangtok

Exporters of Phosphor Bronze Buttweld Fittings

  • America: Antigua and Barbuda, Argentina, Aruba, Bahamas, Barbados, Belize, Bermuda, Bolivia, Brazil, Canada, Cayman Islands, Chile, Colombia, Costa Rica, Cuba, Dominica, Dominican Republic, Ecuador, El Salvador, Grenada, Guatemala, Guyana, Haiti, Honduras, Jamaica, Mexico, Nicaragua, Panama, Paraguay, Peru, Puerto Rico, Suriname, Trinidad and Tobago, United States, Uruguay, Venezuela
  • Europe – Albania, Andorra, Austria, Belarus, Belgium, Bosnia and Herzegovina, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Euro area, Faroe Islands, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Isle of Man, Italy, Kosovo, Latvia, Liechtenstein, Lithuania, Luxembourg, Macedonia, Malta, Moldova, Monaco, Montenegro, Netherlands, Norway, Poland, Portugal, Romania, Russia, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey, Ukraine, United Kingdom
  • Africa – Algeria, Angola, Benin, Botswana, Burkina Faso, Burundi, Cameroon, Cape Verde, Central African Republic, Chad, Comoros, Congo, Djibouti, Egypt, Equatorial Guinea, Eritrea, Ethiopia, Gabon, Gambia, Ghana, Guinea, Guinea Bissau, Ivory Coast, Kenya, Lesotho, Liberia, Libya, Madagascar, Malawi, Mali, Mauritania, Mauritius, Morocco, Mozambique, Namibia, Niger, Nigeria, Republic of the Congo, Rwanda, Sao Tome and Principe, Senegal, Seychelles, Sierra Leone, Somalia, South Africa, South Sudan, Sudan, Swaziland, Tanzania, Togo, Tunisia, Uganda, Zambia, Zimbabwe
  • Asia – Afghanistan, Armenia, Azerbaijan, Bahrain, Bangladesh, Bhutan, Brunei, Cambodia, China, East Timor, Georgia, Hong Kong, Indonesia, Iran, Iraq, Israel, Japan, Jordan, Kazakhstan, Kuwait, Kyrgyzstan, Laos, Lebanon, Macao, Malaysia, Maldives, Mongolia, Myanmar, Nepal, Oman, Palestine, Philippines, Qatar, Saudi Arabia, Singapore, South Korea, Sri Lanka, Syria, Taiwan, Tajikistan, Thailand, Turkmenistan, United Arab Emirates, Uzbekistan, Vietnam, Yemen
  • Australia – Australia, Fiji, Kiribati, New Caledonia, New Zealand, Papua New Guinea, Samoa, Solomon Islands, Tonga, Vanuatu