Monel Buttweld Pipe Fittings Stockists, Suppliers,  Manufacturers – ASME B16.9 Elbows, Tees, Caps, Olets, Reducers, Stub Ends, Crosses, Laterals – Ni-Cu Fittings

  • Standard specification of Monel buttweld fittings is ASTM B366 and ASTM B564.
  • We have around 30 years experience in manufacturing of Monel buttweld pipe fittings in size ranging from 1/2” to 60”, schedule from Sch5s to SchXXS. Metallica specializes in manufacturing elbows, tee, reducer, caps, crosses, stub ends, etc conforming to ASME, ANSI, and DIN standard. We also produce custom size pipe fittings made according to drawings from our clients. Our products are widely used in oil & gas, petrochemical, refineries, power plant, shipbuilding, metallurgy, paper making and other industries.
  • A Monel buttweld pipe fitting is a type of pipe fitting, which is designed to be welded on site to connect pipes together. Welding of a Monel buttweld pipe fitting to pipes or other fittings is generally done to allow change in direction of the piping system. Monel Buttweld fittings are generally identified or inquired in nominal pipe sizes with specified pipe schedule. Monel Buttweld fitting’s dimensions and tolerances are defined as per ASME B16.9 standard. This helps create full penetration weld without any extra preparation needed for the Monel buttweld fitting.
  • Manufacturing Monel buttweld fittings – A Monel buttweld pipe fitting is made by the process of hot forming that includes bending and forming to shape. The starting material of butt weld fitting is a pipe that is cut to length, heated and molded into specific shapes by means of dies. Heat treatment is also done to remove residual stresses and obtain desired mechanical properties.
  • Being one of the largest volume Monel buttweld pipe fittings manufacturer and supplier in Mumbai, we can guarantee you the lowest prices. At Metallica Metals, we believe in selling in volume and increasing our customer base across the globe, enabling us to work on low margins. We have an extensive trader network across India, USA, Europe and the Middle East, who buy from us on a regular basis.
  • In addition to traders, we have many EPC contractors, companies and end users in various industries as our customers. We are leading Monel buttweld fittings suppliers for various applications ranging from low/medium/high pressure or temperatures.
  • ASME 16.9 covers overall dimensions, tolerances, ratings, testing, and markings for factory-made wrought Monel butt-welding fittings in sizes NPS 1⁄2 through NPS 48 (DN 15 through DN 1200). The term “wrought” denotes fittings made of seamless or welded pipes, tubing, plates, or forgings. These fittings include long radius elbows, reducing elbows, long radius returns, short radius elbows, short radius 180° returns, 3D elbows, straight tees, straight crosses, reducing tees, reducing crosses, lap joint stub ends, caps, concentric reducers, and eccentric reducers.Butt Weld Pipe Fittings Manufacturers and Suppliers

Monel Buttweld Pipe Fittings Manufacturers and Suppliers

Standard Types of Monel Buttweld Fittings

Monel 180 Degree Short Radius Elbows Monel 180 Degree Long Radius Elbows
Monel 90 Degree Short Radius Elbows Monel 90 Degree Long Radius Elbows
Monel Reducer Concentric Monel Reducer Eccentric
Monel Lap Joint Stub End Monel End Cap
Monel Tee Straight Monel Tee Reducing
Monel 45 Degree Elbows Monel 30 Degree Elbows
  1. Monel Pipe Elbows – Steel elbow is used to be installed between two lengths of pipe or tube allowing a change of direction, usually these carbon steel elbows distinguished by connection ends.
  2. Monel Pipe Bend – Pipe bend can be made of variety materials, like carbon steel, alloy steel, stainless steel, low temperature steel or high-performance steel, etc.
  3. Monel Pipe Tees – We can provide seamless tube tees and welding tube tees, which can also be divided into straight tees and reducing tees. Usually, the pipe tees have the same inlet and outlet sizes.
  4. Monel Pipe Cross – A pipe fitting, having four openings in the same place, at right angles to each other. A pipe cross is a kind of pipe fitting. It is used in the place where four pipes meet together. The pipe cross may have one inlet and three outlets, or three inlets and one outlet.
  5. Monel End Caps – End Cap, Carbon Steel cap, Stainless Steel Caps, ANSI, ISO, JIS and DIN Standards, Measures 1/2 to 56 Inches. Based on different materials, pipe caps include carbon steel cap, stainless steel cap, and alloy steel cap etc.
  6. Monel Stub End – Stub Ends are fittings used in place of welded flanges where rotating back up flanges are desired. They are also called Lap Joints and Vanstone Flared Laps. A rotating back up flange seats itself against the back surface of the Stub End.
  7. Monel Coupling Fittings – Coupling fittings are used for fluid conduits in which each end portion of two tubes to be connected is provided with a swaged-on adapter carrying the necessary means to connect or disconnect the tubes without disturbing the swaged-on adapter.

Monel Buttweld Fittings Production Stock & Supply Range

Product Monel Buttweld Fittings
Grades Alloy 400, Alloy 405, Alloy K-500
Standard ASTM B366, ASTM B564
Items Buttweld Fittings
Grades Alloy 400, Alloy 405, Alloy K-500
Size Seamless Elbow ( 1/2″~24″), ERW / Welded / Fabricated Elbow (1/2″~48″)
Dimensions ASME / ANSI – B 16.9, ASTM A403 – ASME SA403, ASME B16.9, ASME B16.25, ASME B16.28, MSS SP-43.
Schedule Schedule 5S, 10S, 20S, S10, S20, S30, STD, 40S, S40, S60, XS, 80S, S80, S100, S120, S140, S160, XXS and etc. Custom Thickness
Fittings Type Butt Weld, Screwed & Socket Weld, Flanges, Instrumentation
Other Fittings Type Elbows, Tees, Reducers, Caps, Stub Ends, Flanges (ANSI, Table E, D and H), Nuts, Bolts, Screws, Threaded Bars, Seamless, Welded, Elbow, Tee, Cross,  Concentric & Eccentric Reducer, Pipe End Caps, Stub Ends, Bends, Dairy Fittings, etc.
Specifications ASTM, ASME, DIN, GOST, JIS
Certification EN 10204 3.1

Monel Product Forms & Manufacturing Standards

Product Form Standard
Alloy Plate, Strip, Sheet ASTM B127, DIN 17750
Alloy Bar, Rod, Wire ASTM B164, AMS 4675
Alloy Seamless Pipe & Tube ASTM B165, B829, B163
Alloy Welded Pipe & Tube ASTM B725, B730, B751, B775
Alloy Welded Fittings ASTM B366
Alloy Forged Flanges and Fittings ASTM B564
Alloy 400 Wire DIN 17753, ISO 9724

Chemical Composition of Monel Buttweld Fittings

Trade Name ASTM/AISI UNS %Cu %Al %Ti %Fe %Mn %Si %Ni
Alloy type
Monel 400 B127, B164 N04400 28–34 2.5 max 2.0 max 0.5 max 63 min
Monel 401 N04401 28–34 2.5 max 2.0 max 63 min
Monel 404 N04404 Rem 0.05 max 0.5 max 0.1 max 0.1 max 52–57
Monel K-500 B865 N05500 27–33 2.3–3.15 0.35–0.85 2.0 max 1.5 max 0.5 max 63 min
Monel 405 B164 N04405 28–34 2.5 max 2.0 max 0.5 max 63 min

About Monel Family of Alloys

  • Monel is a group of nickel alloys, primarily composed of nickel (from 52 to 67%) and copper, with small amounts of iron, manganese, carbon, and silicon. (Alloys with copper contents 60% or more are called cupronickel.). The name is now a trademark of Special Metals Corporation.
  • Stronger than pure nickel, Monel alloys are resistant to corrosion by many agents, including rapidly flowing seawater. They can be fabricated readily by hot- and cold-working, machining, and welding.
  • Monel 400 (UNS N04400 or DIN W.Nr. 2.4360 / 2.4361) is a solid-solution nickel-copper alloy with high strength and excellent resistance in a range of media, including seawater, hydrofluoric acid, sulfuric acid and alkalies. The Alloy 400 is also very resistant to stress-corrosion cracking and pitting corrosion in most fresh and industrial waters.
  • Monel K-500 (Alloy K-500, UNS N05500 or DIN W.Nr. 2.4375) is a precipitation-hardenable nickel-copper alloy that combines the corrosion resistance of Monel 400 (Alloy 400) with greater strength and hardness. It also has low permeability and is nonmagnetic to under -100°C[-150°F].

What are the Properties of Monel Buttweld Fittings?

  • Highly resistant to corrosionMonel is well known as a corrosion strong, rust-resistant material. It is resistant to corrosion and acids, and some alloys can withstand a fire in pure oxygen.
  • Stronger than steel.
  • Malleable.
  • Low coefficient of thermal expansion.
  • Highly resistant to alkalis.
  • It can be welded, brazed and soldere.
  • Its property of work-hardening fast makes it very difficult to machine compared to steel.
  • Some Monels are magnetic while others are non-magnetic.
  • While Monel was one of the most popular metals in the market during the 1920s – 1940s, for manufacturing household goods like sinks, countertops, appliances, etc., it was largely replaced by stainless steel from the 1950’s onward due to its lower cost.
  • The alloy is non-toxic in its solid form. However, welding, grinding or melting may produce hazardous fumes or dust the contact or inhalation of which should be avoided.

What are the Applications of Monel Buttweld Fittings?

Monel Pipe, Tube, Tubing typically finds application in marine engineering, chemical and hydro-carbon processing’s, heat exchangers, valves and pumps. Monel 400 alloy is used in various applications as below:

  • Off-Shore Oil Drilling Companies
  • Power Generation
  • Petrochemicals
  • Gas Processing
  • Specialty Chemicals
  • Pharmaceuticals
  • Pharmaceutical Equipment
  • Chemical Equipment
  • Sea Water Equipment
  • Heat Exchangers
  • Condensers
  • Pulp and Paper Industry

Types of Monel and Monel Alloy Products

Monel Balls Monel Honeycomb Monel Rod
Monel Bands Monel Ingot Monel Samples
Monel Bars Monel Ink Monel Shaving
Monel Blocks Monel Insulated Wire Monel Sheets
Monel Board Monel Lump Monel Shot
Monel Chips Monel Mesh Monel Single Crystal
Monel Chunk Monel Metal Monel Sleeves
Monel Coil Monel Microfoil Monel Slugs
Monel Concentrate Monel Microleaf Monel Specimens
Monel Crucibles Monel Nanocrystalline Foil Monel Spheres
Monel Cubes Monel on Silica/Alumina Catalyst Monel Spheres, Silver-coated
Monel Cylinder Monel Parts Monel Sponge
Monel Disc Monel Particles Monel Spring
Monel Electrodes Monel Paste Monel Strip
Monel Flake Monel Pellets Monel Tape
Monel Flanges Monel Pieces Monel Tube
Monel Foam Monel Plates Monel Wafer
Monel Foil Monel Powder Monel Wire
Monel Gauze Monel Puck Monel Wool
Monel Granules Monel Ribbon Ultra Thin Monel Foil
Monel Grids Monel Rings Monel Alloy

Testing & Inspection of Monel Buttweld Fittings

Testing (Destructive, Non Destructive)

Positive Material Identification – PMI Testing Hydrostatic Test
Chemical Analysis – Spectro Analysis Hydrogen-Induced Cracking (HIC) Test
Mechanical Testing Such as Tensile, Elongation, Reduction of Area Sulfide Stress Corrosion Cracking (SSC), NACE TM 0177
Micro Test Radiography Test
Macro Test Dye Penetrant Test (DP Test)
Hardness Test Ultra Sonic Test (UT)
Pitting Resistance Test Eddy Current Testing
Intergranular Corrosion (IGC) Test Impact Test
Flaring Test Bend Test
Flattening Test

Inspection

  • Our internal inspection reports would be provided for all the goods before shipment.
  • Buyers or their associates are most welcome to visit us for personal inspect
  • We regularly have inspections ongoing at our premises from internationally acclaimed Inspection Agencies such as TUV, BVIS, SGS, Llyods, DNV etc.

Prices for Monel Buttweld Fittings

Prices for Monel Buttweld Fittings are directly co related to prices of the raw materials such as iron ore, metal scrap, chromium, nickel and various other alloying elements. The production cost of heat resistant stainless steel and nickel alloy plates is high as they contain high amount of nickel and chromium. Meanwhile, mild steel material is among the lowest cost steel available, followed by carbon steel, 400 series stainless steels, aluminium, alloy steel, and 300 series stainless steel. Special alloys such as titanium, Inconel, Monel and Hastelloy cost very high as the nickel, chromium and moly content is very high.

For special and discounted prices for various types of Monel 400 & K-500 Buttweld Fittings, please feel free to contact us through email, phone or whatsapp.

We are also regularly publishing our price list for various steel products on our blog.

Documents Provided at the time of Domestic Sales or Export of Monel Buttweld Fittings

Certificate of Origin Raw Material Test Reports
Commercial Invoice Heat Treatment Charts
Packing List Quality Assurance Plan (QAP)
Fumigation Certificates NABL approved Laboratory Test Reports
Letter of Guarantee Material Test Certificates
ROHS Certificate Certificate of Compliance/Conformity

Price Terms for Monel Buttweld Fittings

We can offer any of the following price basis depending on your requirement:

  • Ex-works
  • FOR Site in India
  • FOB Nhava Sheva
  • CFR, CIF, CPT your destination port
  • Door to Door Delivery Duty Paid as well as Duty Unpaid

Delivery Time of Monel Buttweld Fittings

  • If the items are available in stock, we take 2 days from the date of receipt of advance payment to clear the shipment and send it to port.
  • And in-case the items are not available in stock, the time taken for manufacturing depends on the size, quantity and grade.
  • However we can claim the fact that we can compete with anyone in India on Delivery time and most of the time our production time is the least.
  • We have tied up with strong logistic partners in India which can undertake any type of shipping activities and make sure that there is no delay in shipment.

Marking & Packing of Monel Buttweld Fittings

  • All our products will have complete marking details which are co-related to the test certificates we supply.
  • In case of orders for cut piece of Pipes, Sheets or Round Bars, the marking is transferred from the product from which it is cut. In such cases we provide Letter confirming the marking transfer and picture of the product from which it is cut.
  • All goods are packed in wooden cases or pallets.

Suppliers of Monel Buttweld Fittings in India

Mumbai, Delhi, Bangalore, Hyderabad, Ahmedabad, Chennai, Kolkata, Surat, Pune, Jaipur, Visakhapatnam, Kanpur, Nagpur, Lucknow, Thane, Bhopal, Indore, Pimpri Chinchwad, Patna, Vadodara, Ghaziabad, Ludhiana, Agra, Nashik, Faridabad, Meerut, Rajkot, Kalyan-Dombivli, Vasai-Virar, Varanasi, Srinagar, Aurangabad, Dhanbad, Amritsar, Navi Mumbai, Allahabad, Howrah, Ranchi, Gwalior, Jabalpur, Coimbatore, Vijayawada, Jodhpur, Madurai, Raipur, Chandigarh, Guntur, Guwahati, Solapur, Hubli–Dharwad, Mysore, Tiruchirappalli, Bareilly, Moradabad, Tiruppur, Gurgaon, Aligarh, Jalandhar, Bhubaneswar, Salem, Mira-Bhayandar, Warangal, Jalgaon, Kota, Bhiwandi, Saharanpur, Gorakhpur, Bikaner, Amravati, Noida, Jamshedpur, Bhilai, Cuttack, Firozabad, Kochi, Nellore, Bhavnagar, Dehradun, Durgapur, Asansol, Rourkela, Nanded, Kolhapur, Ajmer, Akola, Gulbarga, Jamnagar, Ujjain, Loni, Siliguri, Jhansi, Ulhasnagar, Jammu, Sangli-Miraj & Kupwad, Mangalore, Erode, Belgaum, Ambattur, Tirunelveli, Malegaon, Gaya, Thiruvananthapuram, Udaipur, Kakinada, Davanagere, Kozhikode, Maheshtala, Rajpur, Sonarpur, Rajahmundry, Bokaro, South Dumdum, Bellary, Patiala, Gopalpur, Agartala, Bhagalpur, Muzaffarnagar, Bhatpara, Panihati, Latur, Dhule, Tirupati, Rohtak, Sagar, Korba, Bhilwara, Berhampur, Muzaffarpur, Ahmednagar, Mathura, Kollam, Avadi, Kadapa, Kamarhati, Sambalpur, Bilaspur, Shahjahanpur, Satara, Bijapur, Kurnool, Rampur, Shimoga, Chandrapur, Junagadh, Thrissur, Alwar, Bardhaman, Kulti, Nizamabad, Parbhani, Tumkur, Khammam, Ozhukarai, Bihar Sharif, Panipat, Darbhanga, Bally, Aizawl, Dewas, Ichalkaranji, Karnal, Bathinda, Jalna, Eluru, Barasat, Kirari Suleman Nagar, Purnia, Satna, Mau, Sonipat, Farrukhabad, Durg, Imphal, Ratlam, Hapur, Arrah, Anantapur, Karimnagar, Etawah, Ambarnath, North Dumdum, Bharatpur, Begusarai, New Delhi, Gandhidham, Baranagar, Tiruvottiyur, Pondicherry, Sikar, Thoothukudi, Rewa, Mirzapur, Raichur, Pali, Ramagundam, Haridwar, Vijayanagaram, Tenali, Nagercoil, Sri Ganganagar, Karawal Nagar, Mango, Thanjavur, Bulandshahr, Uluberia, Katni, Sambhal, Singrauli, Nadiad, Secunderabad, Naihati, Yamunanagar, Bidhannagar, Pallavaram, Bidar, Munger, Panchkula, Burhanpur, Raurkela Industrial Township, Kharagpur, Dindigul, Gandhinagar, Hospet, Nangloi Jat, Malda, Ongole, Deoghar, Chapra, Haldia, Khandwa, Nandyal, Morena, Amroha, Anand, Bhind, Bhalswa Jahangir Pur, Madhyamgram, Bhiwani, Berhampore, Ambala, Morbi, Fatehpur, Raebareli, Mahaboobnagar, Chittoor, Bhusawal, Orai, Bahraich, Vellore, Mehsana, Raiganj, Sirsa, Danapur, Serampore, Sultan Pur Majra, Guna, Jaunpur, Panvel, Shivpuri, Surendranagar Dudhrej, Unnao, Chinsurah, Alappuzha, Kottayam, Machilipatnam, Shimla. Adoni, Udupi, Katihar, Proddatur, Saharsa, Hindupur, Sasaram, Hajipur, Bhimavaram, Kumbakonam, Dehri, Madanapalle, Siwan, Bettiah, Guntakal, Srikakulam, Motihari, Dharmavaram, Gudivada, Phagwara, Narasaraopet, Suryapet, Miryalaguda, Tadipatri, Karaikudi, Kishanganj, Jamalpur, Ballia, Kavali, Tadepalligudem, Amaravati, Buxar, Jehanabad, Aurangabad, Gangtok

Exporters of Monel Buttweld Fittings

  • America: Antigua and Barbuda, Argentina, Aruba, Bahamas, Barbados, Belize, Bermuda, Bolivia, Brazil, Canada, Cayman Islands, Chile, Colombia, Costa Rica, Cuba, Dominica, Dominican Republic, Ecuador, El Salvador, Grenada, Guatemala, Guyana, Haiti, Honduras, Jamaica, Mexico, Nicaragua, Panama, Paraguay, Peru, Puerto Rico, Suriname, Trinidad and Tobago, United States, Uruguay, Venezuela
  • Europe – Albania, Andorra, Austria, Belarus, Belgium, Bosnia and Herzegovina, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Euro area, Faroe Islands, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Isle of Man, Italy, Kosovo, Latvia, Liechtenstein, Lithuania, Luxembourg, Macedonia, Malta, Moldova, Monaco, Montenegro, Netherlands, Norway, Poland, Portugal, Romania, Russia, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey, Ukraine, United Kingdom
  • Africa – Algeria, Angola, Benin, Botswana, Burkina Faso, Burundi, Cameroon, Cape Verde, Central African Republic, Chad, Comoros, Congo, Djibouti, Egypt, Equatorial Guinea, Eritrea, Ethiopia, Gabon, Gambia, Ghana, Guinea, Guinea Bissau, Ivory Coast, Kenya, Lesotho, Liberia, Libya, Madagascar, Malawi, Mali, Mauritania, Mauritius, Morocco, Mozambique, Namibia, Niger, Nigeria, Republic of the Congo, Rwanda, Sao Tome and Principe, Senegal, Seychelles, Sierra Leone, Somalia, South Africa, South Sudan, Sudan, Swaziland, Tanzania, Togo, Tunisia, Uganda, Zambia, Zimbabwe
  • Asia – Afghanistan, Armenia, Azerbaijan, Bahrain, Bangladesh, Bhutan, Brunei, Cambodia, China, East Timor, Georgia, Hong Kong, Indonesia, Iran, Iraq, Israel, Japan, Jordan, Kazakhstan, Kuwait, Kyrgyzstan, Laos, Lebanon, Macao, Malaysia, Maldives, Mongolia, Myanmar, Nepal, Oman, Palestine, Philippines, Qatar, Saudi Arabia, Singapore, South Korea, Sri Lanka, Syria, Taiwan, Tajikistan, Thailand, Turkmenistan, United Arab Emirates, Uzbekistan, Vietnam, Yemen
  • Australia – Australia, Fiji, Kiribati, New Caledonia, New Zealand, Papua New Guinea, Samoa, Solomon Islands, Tonga, Vanuatu